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Precision Gages

Thread Gauges Galore! Why These Tools Need to be in Your Standard Toolbox

Thread gauges are unique in their properties and abilities to tell you everything you need to know about screws, bolts, and nuts. In fact, you should have a full and complete set of these gauges in your toolbox at all times. Here are some valid reasons why.  Because It Helps to Know Exactly What Type of Thread You Have When you get screws, bolts, and nuts included in a box with something that requires assembly, but you are short a fastener, you are not going to know how to replace the missing fastener without a thread gauge. The thread gauge will tell you exactly what size, based on metric or standard measurement, you need. The gauge that most closely matches with the other fasteners in the box is the one you use when you head to the hardware store to look for that replacement fastener. You can test other fasteners at the hardware store with that same gauge, and/or look for metric or standard thread designations on the drawers of loose fasteners while you are there.  Because It Helps to Fit the Right Nut to the Right Bolt or Screw If you are off by a millimeter, guess what happens to the nut you just used to try to secure a bolt or screw? The nut will unscrew and fall off too easily. The thread gauge will find the exact size of nut you need for the bolt or screw size you are using. There are gauges specifically designed just for the nuts that coordinate with the gauges for the screws and bolts.  Because You Do Not Want to Guess About the Thread Size of Any Fastener Finding lots of loose fasteners around the house generally leads to dropping them in the family junk drawer, or in your toolbox to recycle and reuse later. The trouble is, you do not know the thread size of any of these loose fasteners, and that can lead to some interesting problems later when you want to and need to use them. Your handy, dandy stack of thread gauges can quickly resolve this problem, and help you get organized with all of the loose fasteners in your toolbox or junk drawer.  Because They Are the Standard Favorite Tool In Industrial Settings Most maintenance and repair technicians working for industrial companies would find it impossible to do their jobs if they did not have thread gauges. These tools are a standard in their toolboxes. Ergo, they should be a standard in yours.

Clued Plug Thread Gages: A Look at the Pros and Cons to Consider

Building your collection of measurement tools is vital if you are working in an industrial setting or do frequent measurements of machine components, and thread gages are an important example. Clued-plug thread gages are a highly preferred type of thread gage. Take a look at the pros and cons of these gages.    Pro: The clued-plug thread gage is a highly accurate tool for measurement.  If you are going for complete and precise accuracy with your thread-gaging activities, the clued-plug thread gage is an awesome choice. Since these gages get inserted into an opening fully, they give you a really nice reading of the measurements that is most often highly precise and reliable. While many types of gages are just as accurate, this type of gage works really well for certain applications.  Con: Clued-plug thread gages require investment in multiple pieces.  If you work with multiple thread sizes and do a lot of measuring, you may have to invest in several units to amass an entire collection. Of course, like most other tools, these gages can be purchased in kits. However, it would be difficult to find a kit that had every style of thread gage in it.  Pro: Clued-plug thread gages are easy to handle.  The size and shape of the clued-plug gage make it relatively easy to handle with your hands and fingers. Most of these gages have a long hexagonal shaped body that has flattened sides for easy grasping. If you are shimmying the gage into a tight area, the narrow stem of the gage allows you to do this with ease. With some other types of thread gages that have multiple measuring tools, this can be harder to do.  Con: These thread gages can be harder to contain.  Because you will have to have multiple units to measure multiple thread sizes, and each unit is an individual piece, it can be harder to contain all the gages in one place. For example, if you have a dozen or so gages, it is easy to misplace them or find them missing in a sea of other larger tools in your toolbox. The solution to this is to keep your clued-plug gages in a small container all together and place them back in the container after each use. If you buy a kit of these gages, they will usually come with a small snap-in carrying case of some sort. 

Thread Gages for Industrial Use: Common FAQ

Hand tools are a big part of many industrial operations, though hand tools get far less attention than the larger industrial pieces of equipment. One of the most commonly used types of hand tools in an industrial operation is a tool that is used to do manual measurements of fasteners. Thread gages, which can also be referred to as pitch gages or thread plug gages, allow the user to measure the pitch between the threads on a screw, so they serve an important purpose. Here is a quick look at some of the most common questions about thread gages and the answers you should know.  What are thread gages made out of? Thread gages are most often fabricated out of steel and metal alloys. You can find lightweight gages that are designed to be easy to handle that are made out of aluminum alloy or even some copper or tin. However, these lightweight units tend to bend easier and may not last as long as those units that are crafted out of steel, which means the steel versions are more popular.  How is the thread gage properly maintained? To properly maintain a thread gage that is used on a regular basis in your business operation, you should:  Make sure the gages are kept clean after each use Store the gages in a dry place like a toolbox when not in use  Follow the manufacturer's guidelines about using the thread gage  Avoid using the gage on excessively hot fasteners before they have properly cooled  It is a good idea to periodically wipe down the gage with a tool-cleaning solution and allow it to properly dry before storage.  Are there different types of thread plug gages? There are many different types of thread plug gages. Primarily, you can find these gages in multiple sizes, which is often necessary if there are numerous types of fasteners that you measure in your operation. Standard gages are the most common, but you can also find gages that are made for metric or imperial measurements.  How durable are these gages? As long as the hand tools are properly maintained, they can last a really long time. The metal bodies of the gage and the fasteners that hold the different measuring mechanisms together are highly resilient. Just make sure you consistently follow usage directions and never put a lot of pressure on the tool while it is in use. 

Keys for Finding the Best Thread Gages

If you are interested in a set of industrial thread gages, it is important that you look into the inner workings of these machines. Because these parts are so readily available, you'll have no problem shopping for them and finding whatever you are looking for. These are some of the most crucial components of any kind of industrial machinery that you need, and you'll enjoy a lot of the perks that come with the territory.  Follow these strategies in order to find a nice set of thread gages.  Get to know the different kinds of thread gages that are sold on the market If you're trying to handle your industrial work that is incredibly useful, it's crucially important that you search for what kinds of parts are on the market. Some examples of thread gage types include plug gages, go gages, ring gages and several other kinds of fittings. Determine how these thread gages are measured and what kind of industries they are meant to serve. You will have a much greater opportunity to keep your machines working in a way that is effective when they are tightened and well-kept due to the installation of the right parts.  Find the thread gage repairs that are best for you It is important that you do everything in your power to ensure that your thread gages should be installed the right way. By shopping around for the right type of gage, you'll be able to look for cost estimates that are useful and that will help you stay within your budget every step of the way. These are parts that should be purchased in bulk and will allow you to manage the care of any sort of gages that are cared for.  Take the time to find work from a licensed and insured manufacturer that can assist you, and ask what they currently have in their inventory. When you are looking for a set of thread gages in your home, make sure that you also keep up with the temperatures that your machinery will operate under so that they don't melt or corrode under the pressure.  Find the help of a licensed and insured professional that can give you whatever semblance of service you are in need of and let some contractors assist you. Determine what kind of part you need and don't hesitate to shop around until you find the best thread gages.

3 Ways to Make the Most of Thread Gages

Having checks and balances keeps everyone safe. With large industrial projects. sometimes those checks and balances happen in the form of thread gages. These gages give you what you need to test out your equipment and make sure that you have accurate measurements. There are loads of mistakes you can make when using them and there is plenty to gain by choosing correctly, so you should get to know thread gages so they can be useful to you. 1. Determine why you need to use thread gages and what kind of machinery they will be helpful for Part of the benefit of thread gages is that they can help you to keep any kind of machinery as accurate as possible. The onus, then, is on you to make sure you are using the right gage for the right kind of machinery. Leaf gages, ring gages, go/no-go gages, and plug gages are all different variations of thread gages that have their different uses. They are all fairly easy to use and relatively affordable, so don't hold back from buying a few gages and getting some experience using them right away. It is better to learn how to test and calibrate them quickly instead of losing sleep over which type does which job. Experience is the best teacher, so start learning some lessons. 2. Calibrate the thread gages and reassess You will have to calibrate and reassess your thread gages. During calibration, you need to be sure that every single portion of the thread gage is clean and blemish-free. Little nicks and scratches can make them very inaccurate, which will throw your business productivity off as a whole. Don't keep your thread gages anywhere that is intensely hot or that allows them to get dirty. 3. Buy as many as you need Since using thread gages will take some trial and error, it is best to start by buying a variety. You can shop around a lot to be sure you are getting the right kind of thread gage, and you should make sure that each one is serving its role. You can talk one-on-one with service shops that help clients like you buy any kind of thread gage that you please. These three tips will help you out when you are trying to buy any kind of thread gage. Learn more now by reaching out to thread gage suppliers in your area.

A Look at the Common Applications for Thread Gages

In industrial processes, thread gages are some of the most valuable tools there can be, but you really don't hear a whole lot about them because they are one of the smallest tools that are used in different applications. Thread gages are handheld tools that are designed to give precise measurements of the pitch of screw threads. Whether you are an industrial business owner yourself, an average handyman, or you are just a regular joe or jane with curiosity about industrial tools, you probably want to know a little more about these tools. Here is a look at some of the most common applications for thread gages.  Measuring Plumbing Pipes Plumbing pipes and components that screw together have threads that must be adequately sized when a plumber has to install new lines. In the even they come across a threaded pipe and need to know the exact size of the threading, they can use a thread gage to get the measurements instead of haphazardly trying to measure them by hand or estimate the size. Because threads are always designed to industry standards, there are only so many sizes out there, so a thread gage is capable of giving the precise thread spacing for replacement parts.  Measuring Automotive Components If you are working on a car's engine, have to replace a bolt, but only have the hole to determine the size of the bolt you need, you have to know the size of the threads inside of the hole. In this situation, a thread gage would be especially useful. Without one, you would be left having to pick up multiple bolts to try and find one that will fit or using a rethreading tool to cut new threads and use a larger bolt, which isn't always going to give the best fit.  Measuring for Manufacturing Processes Manufacturing companies don't always make every single part of what it is they are assembling in the factory. Most often, they utilize parts made at different facilities to create a whole product, at least to some degree. If a manufacturer is assembling a product that involves the use of parts made by a third-party, they may not have the exact thread spacing for proper hardware placement. With a basic thread gage, the employees can quickly get measurements of receptacles in parts, so they know exactly what type of bolt or screw they need to complete the build. 

3 Tips for Buying and Using Thread Gages

When you work on any sort of industrial assembly line, it's important that you do everything possible to get the best equipment to help you. No matter what sort of business you own and operate, it's crucial that you shop for the thread gages that will be best for your machinery. If you have never purchased these pieces of equipment before, take some time to the ins and outs of them. You can do that by following the tips below.  #1: The benefits of buying and using thread plug gages If you are thinking about purchasing thread gages, it's crucial that you understand why they are beneficial in the first place. For one, these thread gages are high quality and typically crafted by manufacturers that are skilled. You will find that they are easy to use and can be easily slipped into your budget. By taking the time to buy and use these thread gages, you'll be able to use it for the long-term since they're durable. To prolong the life of your thread gages, you can add a coating. The ability to upgrade these gages adds yet another incredible benefit that makes this equipment worth the purchase.  #2: Shop for the best thread gages It's vital that you do what you can to buy thread gages that are useful to you. There are a lot of professionals out there that can help you with this purchase, so take the time to reach out to a few different shops. When you are shopping around for an excellent part that will help you, it'll be easier to make the most out of your industrial equipment. Take the time to look into the specifications and laser markings that will allow you to get what you need from these purchases. Above all, be sure that you touch base with some qualified professionals that sell these parts, to make sure you're in good hands.   #3: Make great use of your thread gages Finally, be sure that you get the most out of your thread gages by using them properly. In this regard, stay on top of things like storage, cleaning them properly, and making sure that you don't force it in if you are having issues. Maintain your equipment the best that you can and reach out to contractors that can help you with repairs.  Utilize these tips to buy the thread gages that you need. Contact a company, like WESTport, for more help.

Working with Thread Gages

If your metalwork involves screws and nuts, you're likely to need thread gages. These gages are hand-held tools which will enable you to measure so-called threads in nuts, bolts, and screws to ensure they're compatible with the corresponding metal pieces. If you're just beginning to work with these gates, here are some minor details to be aware of. Get the Right Kind All thread gages have a "GO" end which is meant to be inserted into the nut or on top of the screw to do the appropriate measurements. However, different metal parts require different gages. For example, if you're evaluating "turns per inch" or TPI of a small screw, a ring gage is the appropriate tool. However, if you're checking the diameter of a nut, a simple plug gage is the better choice. Know the difference between the different thread gages so you can accurately measure. Care for the Gages Like most measuring tools, gages can be ignored once they're finished being used. However, this can lead to some problems. Thread gages are metal objects, so it's possible for them to start rusting. If this happens, it will be harder to insert the GO end into a nut or on top of any screws. Operation of the gages will be much more difficult and delay work. Therefore, you should be periodically waxing your gages with oil-based waxes. Calibration is also going to be necessary periodically. Any measuring device should be checked to ensure that measurements are accurate for the people using them. Ensure your staffers are calibrating each month, if not more often. You may also want to have a master gage on hand to check the others. Have Multiple Gages Available Because thread gages are small and fit in your hand, it's easy to lose them among the equipment and other substantial tools in your shop. Ensure that you have multiple gages of all sizes and types available at all workstations. If one is lost, that shouldn't make one employee's work grind to a standstill; they should be able to retrieve another and get on with their work. Consider Double-Check Training You may want to have an in-service session or two about the proper use of your thread gages. For instance, they should never be forced into a nut, as they can become stuck there if you're not using the right size. Ensuring everyone uses these tools properly will preserve the gages without damaging metal pieces. Use these gage details to make your shop better. Work with gage retailers and other metal professionals to ensure you've got the best tools for your work.

Optimizing Product Lines: How to Guarantee Your Company’s Goods are Superior in Quality

A manufacturing company prospers or fails based on the quality of the products manufactured. Because quality is so important to the success of the company, procedures must be put in place to make sure the products properly meet the customer’s needs, not only the first time but every time. Create a Plan Before the first item rolls off the assembly line, management must create a plan of action. This plan of action addresses many factors, such as calculating how much manpower is needed to complete the order, ensuring enough raw materials are on hand to complete the order, and understanding what quality control measures must be put into place to make sure that each item produced exactly matches specifications. Maintenance The company must maintain three key factors to ensure the quality of a company’s goods remains superior to that of the competition. The equipment on the production line must be regularly maintained. Not only does regular maintenance prevent unscheduled outages, it assures the equipment will continue to produce consistently accurate products. When staff turnover leads to hiring new employees, those new employees must be just as qualified as the persons who left. Equally important to hiring qualified personnel is maintaining an active training program, especially when equipment upgrades occur and when replacing displaced workers. Lastly, the finished product is only as good as the raw materials that go into it. Purchase those products from a reliable vendor and regularly inspect purchases for consistent purity. Quality Assurance Whether a company makes cupcakes or bolts, not all quality assurance can be assessed by sight. Fortunately, you can find companies like WESTport Corporation that specialize in the development, production, and distribution of quality assurance devices. These companies provide the tools needed to assess to the nth degree just how accurate company’s goods meet specifications. Unfortunately, not all quality assurance companies are equally trustworthy. That is where word of mouth and reputation can aid in separating the winners from the losers. Commitment Superior goods come from a commitment to excellence. From the president down, instill the need for accurate calibrations, reduced defective products, and increased pride in a job well done. To guarantee your company’s goods are superior in quality, create a viable plan of action that details the who, what, when, and how of production. Follow up the plan with consistent maintenance and a reliable quality assurance routine and watch your defects numbers decrease while your customer satisfaction ratings skyrocket.

Three Things You Need to Do to Keep Your Thread Gages in Excellent Working Order

Thread gages work because they are threaded and screwed into position via their threads. That means that these gages also suffer some of the same issues as screws, such as thread wear, bare threads, and loosening after continued use. However, there are ways to prevent rapid deterioration of the thread gages. Here are three things you need to do to keep your gages in excellent working order. Lubricant Thread gages should be greased or oiled when they are in use. This makes the gages easier to turn, close, and open, and it helps them to last longer, too. Their threads are not going to rub or grind down when the gages are properly greased or lubed with oil. Make sure you have the correct lubricant or grease for the gages you are using in your factory, and that the lubricant or grease is compatible with any other fluids that may come into contact with the gages when they are engaged. Re-Threading A couple times a year, have all of the thread gages in the plant re-threaded. This involves removing them and winding them through a thread-cutting machine. The machine sharpens the thread edges of the gages and does so without cutting the threads down, without cutting the distance between the winding threads, and without removing any of the threads as they are. When the gages are maintained in this fashion, they remain sharp and they easily screw in and out like they should.  Swap out the Female Parts of the Gages Thread gages are "male" components screwed into "female" components. Looseness comes as a result of the threads inside the female components wearing down. You can try to re-thread the female part of the gage, but it is just easier to replace the female components. You will find that if you replace the female components, the male components are no longer loose or acting as though they are threadbare. When You Should Replace the Thread Gages Entirely While the above actions will keep your thread gages in excellent working order longer, the gages will eventually give out. You know that it is time to replace the gages entirely when none of the above measures cause the gages to continue working effectively. If you plan ahead, you can buy and stash your gages by the gross. Each of those gages, when taken care of properly, will provide you with years of nonstop service. For more information on thread gages, contact a company such as WESTPort.  

5 Thread Gage Details for Your Facility

Working with metals often includes a variety of materials. Focusing on welds, metal panels and parts could take attention away from the actual "nuts and bolts" used in projects as well. These pieces, along with screws, must fit well together and thread gages often make that possible. Measuring "threads" of screws and nuts ensures solid fitting, and gages are the tools you'll need. What gage details are needed to use them? 1. Using Appropriate Type If you never knew that "gage" was the name for the tool you've been using, you may also not understand that all kinds of different ones exist. Basic plug gages measure pitch diameter, but if you need information about how many times a screw will be turning every inch, a measurement called TPI, you have to engage a ring gage. Recognizing which gage is most appropriate will save time and get work accomplished faster. 2. Checking Gages Gages, like most instruments, will wear down over time and be less effective than when they were new. For this reason, testing with master plugs should reveal how effective your gages are on any given day. If you realize they're too old to do their work properly, consider new pieces.  3. Protecting Against Rust Gages, like the equipment they measure, are created from metals or metal alloys. As such, corrosion and rust aren't impossible. This is something you'll need to regularly protect against. Watch facility conditions and keep airflow venting well. Ensure that you purchase gages with anti-corrosion properties or that you keep them clean and dry. Oil-based waxes should help too. 4. Keeping Multiple Gages Whether your gages aren't calibrated properly or are in use by multiple workers at once, keeping multiple gages in workstations and on-site is wise. Estimate need, seek feedback about the types most needed, and buy accordingly. 5. Holding Training Sessions You may have hired employees based on their abilities with industrial machinery and equipment, but it's possible that their methods have become sloppy or that their memories of the proper technique are rusty. Therefore, it's beneficial to employ training sessions for both new and existing workers. Correct thread gage usage and test accuracy so that when they're using the equipment in their tasks, you can trust their work. Thread gage experts, retailers, and your own employees can provide more input about how to best work with these pieces in your business. Utilize these suggestions; gage work should be simple and effective for all. For more information, contact a company like WESTport.

Thread Gauges Galore! Why These Tools Need to be in Your Standard Toolbox

Thread gauges are unique in their properties and abilities to tell you everything you need to know about screws, bolts, and nuts. In fact, you should have a full and complete set of these gauges in your toolbox at all times. Here are some valid reasons why.  Because It Helps to Know Exactly What Type of Thread You Have When you get screws, bolts, and nuts included in a box with something that requires assembly, but you are short a fastener, you are not going to know how to replace the missing fastener without a thread gauge. The thread gauge will tell you exactly what size, based on metric or standard measurement, you need. The gauge that most closely matches with the other fasteners in the box is the one you use when you head to the hardware store to look for that replacement fastener. You can test other fasteners at the hardware store with that same gauge, and/or look for metric or standard thread designations on the drawers of loose fasteners while you are there.  Because It Helps to Fit the Right Nut to the Right Bolt or Screw If you are off by a millimeter, guess what happens to the nut you just used to try to secure a bolt or screw? The nut will unscrew and fall off too easily. The thread gauge will find the exact size of nut you need for the bolt or screw size you are using. There are gauges specifically designed just for the nuts that coordinate with the gauges for the screws and bolts.  Because You Do Not Want to Guess About the Thread Size of Any Fastener Finding lots of loose fasteners around the house generally leads to dropping them in the family junk drawer, or in your toolbox to recycle and reuse later. The trouble is, you do not know the thread size of any of these loose fasteners, and that can lead to some interesting problems later when you want to and need to use them. Your handy, dandy stack of thread gauges can quickly resolve this problem, and help you get organized with all of the loose fasteners in your toolbox or junk drawer.  Because They Are the Standard Favorite Tool In Industrial Settings Most maintenance and repair technicians working for industrial companies would find it impossible to do their jobs if they did not have thread gauges. These tools are a standard in their toolboxes. Ergo, they should be a standard in yours. 

Tips for Buying the Thread Gages

If you are trying to do what is best for your industrial supplies and machinery, you can never go wrong by looking into some thread gages. By taking the time to shop for these ever-important parts, it can help you dot every I and cross every T when it comes to the level of detail you observe with your system. In this article, you will not only learn a bit more about thread gages but will also be able to find the right parts for your machinery and get them repaired and replaced by a professional.  Start by finding the best thread gage manufacturer and dealer The first step that you should take is to get the help of a high-quality thread gage dealer and manufacturer that can look after you to the fullest. They will give you some words of advice regarding the type of thread gages that you ultimately decide to buy.  These parts are important because they can help you create and maintain connections in your industrial machinery. Some of the major types of thread gages that you might shop for include taper lock style, master gages, working gages, thread ring gages, and master gages. You will love having access to these gages because they are easy to use, cost-effective, flexible, and customizable.  You must take the time to research the many different dealers and manufacturers of these gages, so you know where to get the best deal and the highest-quality product. When you are careful and diligent over these steps, you will be better able to guarantee success with all of your industrial machinery.  Reach out to different technicians for the best deal and service It's also crucial that you get every part installed correctly. Research the different professionals near you that sell and install thread gages, and always shop around until you are satisfied with the deal that you are getting. These are the parts that are the most useful when you need calibration and consistency with your machinery. By taking the time to consult with a few different shops, you can get the best thread gage for your money, while making sure that it is also consistently running correctly after the initial installation.  If you need thread gages, these tips will help. Consider the tips in this article and start reaching out to some professionals; they can pair the right gages to your business's needs. 

What is a Thread Gage?

When you are trying to tap your own screws, for whatever reason, you want to make sure that you are making them so that they will fit in where they need to go and so that you know what size screw you are using. There is one easy way to do that, and that is to measure it with a thread gage. But, what is a thread gage and what does it measure? Thread Gage A thread gage is a small tool that gets placed up against the screw, and when it is placed on the screw or in anything that is threaded, it tells you what the pitch and the lead of the screw or thread is. It can be used on a single start or double start screw, but it's important to make sure that you measure the correct thread if you are going to measure a double start screw. What are the lead and pitch of a screw? Lead  Lead and pitch are very similar measurements, and in some screws, especially single start screws, they are the same thing. But it isn't a guarantee that they are both the same measurement, so it's important to make sure that they are measured correctly. On a screw, the lead is measured as the distance around the axis that the thread travels when the screw is turned once. The lead is measured on one thread, so in a double start screw, it would have two lead measurements, one for each of the threads.  Pitch The pitch of the screw is measured from one point on the ridge of a screw to the next point of the ridge directly over it. It's a vertical measurement, instead of a measurement of distance traveled. Again, like the lead, the pitch needs to be measured for each thread on a screw, so only once on a single start screw and twice on a double start screw. The way that the measurement is used and expressed is different when it comes to imperial versus metric screws.  If you are going to make screws or tap a thread for anything, you need to make sure that you know how that screw is measured. The way to do that is to take advantage of a thread gage. With this gage, you can find out the exact measurements of the screw so that you can use it in whatever purpose you need. 

Discover Basic Measurements for Thread Screws

When it comes to figuring out the thread count on a screw you just made or a hole that you just tapped, there are ways to do that. One of them is to use a thread gauge. With the appropriate thread gauge, you can figure out the count and what kind of hardware you need to work with that particular item. Before you use a thread gauge, you need to understand the basic terms when it comes to screws.  Thread The thread is the ridge that runs around the screw. That ridge generally runs along a diagonal in reference to the post of the screw. That's what gives the screw the mechanical force it needs in order to make a connection.  Pitch The pitch of the screw thread is one of the various measurements that is used to measure the screw's thread. It measures the distance between two points on the thread. The measurement is made by measuring one point on the crest of the thread to the exact same point on the next crest of the thread. If the thread that you are trying to measure has more than one start, meaning it has more than one thread, then each of those threads gets measured separately. You would measure the pitch of one thread by just ignoring the other thread. Then you can switch to measure the other thread.  Lead The lead could seem like it is the same measurement as the pitch, since it also involves measuring from one crest to another. The lead is actually a measurement of distance. The lead is measured with one full rotation of the screw, from point A on one crest of the thread to the exact same point on the next crest. Instead of measuring the space in between the two points, the measurement is how far along the post of the screw it travels as it is being rotated. On a double tapped screw, the lead is also measured on each thread separately, but the measurement would be expressed by counting both of the rotations at the same time.  Thread gauges are good at giving you a reasonably accurate measurement of the thread on the screw. It can be a good way to make sure that you know what the screw's measurements are before you start working with that particular screw, or to double-check something so that you are going to be able to do what you need.  You can contact a hardware company such as WESTport for more information about thread screws.

Keys for Buying the Best Thread Gages

Today, thread gages are one of the most consistently used tools that can help you out for any kind of industrial work that you need. These are parts that are particularly useful when you operate any kind of assembly line. It will help you to keep your processes moving smoothly and will give you the chance to handle any measure of production that you need.  Follow these tips and reach out to some professionals that can sell you what you are looking for.  Look into why thread gages are helpful for your business Thread gages are parts that are important in all different facets of the manufacturing industry. These gages are made with steel that is thermally efficient, can be designed in any way that suits you, and is a cost-efficient part that will help you out by leaps and bounds. These gages can be easily handled, so you can utilize them in a way that is productive for your assembly line.  Be sure that you speak to some contractors that can assist you when you need to buy thread gages, and start looking into which will be helpful to you.  Decide on which thread gage models will be the most useful It's important that you also figure out how you can buy the right model of thread gages. They come in so many different styles and sizes that you will need the help of a professional contractor that can assist you. A professional contractor will point you toward the right size, whether that means purchasing a 1 1/2-28 UN, 3/4-16 UNF, 6-40 UNF, 1-14 UNS, and 5/8-12 UN. It's also important for you to consider which types you'd like to buy. For instance, you can look into unified inch gages, unified metric thread gages, API gages, and profile gages.  Each type is very different from the shapes to the dimensions, and the more you know about them, the better you will be able to find the kind that will help you out the most. When you take the time to shop for some gages, it'll allow you to do what is right for your assembly line and keep it operating as productively as possible.  When you begin with the tips in this article, you'll have all the help that you are looking for.  Follow these strategies and reach out to some industrial professionals that can look out for you. 

What are Your Thread Gages Really Telling You?

It's easy to underestimate the importance of the humble thread gage, given the relatively simple nature of this tool. Most workshops that create parts with threaded elements use thread gages daily, but it may not always be clear to the workers who use these tools precisely what it is that they are measuring. Since basic go/no-go thread gages are such simple devices to operate, it can pay off in the long run to understand a bit more about how threaded surfaces work and why a thread gage test might fail. The Difference Between Go and No-Go Gages Both types of thread gages are used to measure an internal or external thread, but their purposes are drastically different. A go thread gage is used to ensure that a threaded fastener or component can properly mate to the threaded surface on the workpiece. This type of thread gage is also known as an acceptance gage, and inspecting the threads of any workpiece using one is a vital part of even small-scale manufacturing operations. A no-go gage, on the other hand, is used to reject parts that exceed maximum tolerances. While a go gage must be able to thread into (or onto) a threaded workpiece, a no-go must not be able to thread into or onto the same piece. How Thread Gages Check Thread Profile Although thread gages are commonly said to measure aspects of the thread profile, these are not truly measuring tools. Instead, thread gages are inspection tools that can provide some simple functional information. An acceptance gage checks that a thread has the proper pitch diameter to accommodate the part that is intended to mate with. For internal threads, this means that the threaded part can accept bolts of the correct pitch, while this confirms that an externally threaded part can accept nuts of the right size. Regardless of whether you are inspecting an internal or external thread, the gage tool works by simply fitting or not fitting. If a 'go' gage can be smoothly threaded into or onto the threaded section of a work piece, then the thread sizing is correct. Likewise, if a 'no-go' gage cannot be threaded without being forced, then the threaded portion of the workpiece does not exceed the expected maximum pitch diameter. Taken together, both types of thread gages are sufficient to determine that the threaded part of a workpiece was manufactured to the correct specifications. Contact a company like WESTport to learn more.

Thread Gages 101: Terminology to Understand as a Consumer

If you are rather new to the idea of the metrics of fasteners and how they made, sifting through things like thread gages and thread plug gages can be a little confusing for sure. There are so many different terms used to describe the tools that are used to take measurements and metrics of threaded screws, bolts, or other fasteners that finding what you really need can be tough. To be an educated shopper and get what it is you are going for, it is important that you do understand some of the most basic terms. Here is a look at some of the terms commonly used in reference to thread gages. Pitch Diameter Pitch diameter is a measurement that is taken between one point on the thread of a screw to another point. For most purposes and metric terms, the pitch diameter will be measured from about the central part of a thread to the same point of reference on the neighboring thread. Pitch gages are designed to take these measurements; the distance between one thread and the next. Major and Minor Diameter Major diameter and minor diameter are two typical terms used in thread gaging. Major diameter refers to the diameter of a screw or bolt, or, in other words, the threaded exterior of an elongated piece. Minor diameter is referring to interior diameter, such as the interior of a threaded nut. Knowing major and minor diameter is important when picking thread gages, especially plug-style gages because the diameter will determine if the gage will fit the piece properly. Flank Angle In the most general terms, a flank angle is the measurement of the angle between the flank of the screw and its angle from the main axis of the screw. For example, some screws have steep flank angles with a narrow angle between the flared cut and the screw's primary central axis point and some screws will have a wide-set flank angle in which the threads set out closer to a 90-degree angle. When measuring threads, the flank angle can be an important factor to take note of because this angle also has an effect on the overall distance between threads. With a little terminology understanding, you will have no trouble picking out thread gaging tools to handle whatever task it is you have to deal with. Talk to an industrial equipment supplier for more information about thread gages..

Tips for Buying a New Set of Industrial Thread Gages

In terms of industrial equipment and supplies, it doesn't get much better than thread gages. These tools are a necessity when you want to enhance the productivity of your assembly line. Buying these tools means understanding your needs and getting the correct size, style and type. To make this happen, read on and consider the following information. Determine how you are going to use your thread gages and figure out which are best for you The first thing you need to do is audit your industrial process to determine how thread gages will fit in. You'll need to get a feel for how these tools work, and in what way they will add to your industrial assembly line. When you purchase thread gages, bear in mind that they will improve your effectiveness and also shorten the turnaround time window of the work you complete. By looking into the variations that you can shop for, you will have a better idea of what kind of gages will be best for your company's needs. Implementing these gages will also make your production more cost-effective, and will allow your components to receive the benefit of different protective coatings. Some examples of the thread gage measurements that you can shop for include 2-12 UN, 7/8-20 UNEF, 1/2-13 UNC, and 15/16-16 UN. The more specific you get about your thread gage sizes, the easier time you will have buying the right part for your needs. Reach out to a supplier that can sell you the thread gages that you need To get the best from your thread gage purchase, it's important that you find a supplier that will be timely and accurate whenever you are shopping around. They will let you know exactly which thread gages will be effective in your industrial company, and can handle any number of installations for you that you need. Since you will be counting on them to keep your industrial processes moving along, it's crucial that you vet their Better Business Bureau (BBB) file, request to see their liability insurance plan, and get at least three different references. You can't be too careful with the time and detail you put into buying the right thread gages, so research your parts supplier until you find the right one. Start with the tips in this article so that you are able to get the thread gages you need for any of your industrial work. For more information about thread gages, contact a company like WESTport.

Thread Gages: What To Know

Working inside an industrial facility, you come into contact with all types of machines and tools. You may work daily with milling machines, hydraulic cylinders, or laser-cutting machines. However, most, if not all, industrial facilities also use tiny components and tools for daily work, such as screws and gages. The gages you use to measure the individual "threads" on different screws are important; without them, it would take longer to get nuts, bolts, and screws to work together without problems. When dealing with them, think about these gage issues. Using Proper Type There may already be thread gages in your facility, even if you don't know one gage from another. Measuring screw threads with the incorrect type can produce inaccurate information. Ring gages are generally put to work when screw turn-per-inch details are required, while pitch diameter information is best determined by a plug gage. Familiarize yourself with the different types and learn how they're used so you can ensure your own results are correct. Monitoring Gage Condition Gages wear down like all the other machines and tools in your facility. Purchasing and keeping a so-called master plug can allow you to monitor and test gage conditions so that you can replace the objects when they're no longer calculating correctly. Watching for Corrosion Metal pieces like gages should always be protected against corrosion whenever possible. This means that you and others must remain vigilant about wiping down wet gages and venting the facility well so that humidity isn't a problem. You should also be wiping the gages periodically with oil-based wax. You may want to examine the market for gages that already have some anti-corrosive qualities so that you don't have to constantly concern yourself about rust. Stocking Extra Gages Your employees or co-workers are likely to need the same kinds of gages that you're using. Ensure that you have an accurate feel for how many gages of each type are being used on the floor every day and ensure that sharing isn't always necessary. This prevents work from slowing down and ensures no one is doing guesswork that could easily be eliminated with the right gage in hand. Training People Like yourself, many of your co-workers or employees may not be well-versed in gage practice and use. Hold short training sessions to introduce people to these tools and explain how they improve the work and output that happens in your facility. These tips should help your thread gages last, but you can ask a thread gage provider like WESTport any questions you have about them. 

Tips for Maintaining Industrial Thread Gages

Thread gages are important tools that are used in industrial settings to measure screw threads and calibrate gages properly. When your company invests in thread gages, it is natural to want them to last for as long as possible. While thread gages do not require a lot of maintenance, there are several things that should be done to keep them in good condition to ensure that they last a long time and can take accurate measurements and make the right calibrations. If you're ordering new thread gages, use the following tips to take care of them. Keep the Thread Gages Clean Keeping your company's thread gages clean can help extend their lifespan and ensure that they work properly as needed. Thread gages should never have extended contact with dirt and oil, as they can corrode the surface of the thread gage. This includes the oils on the skin, so make sure that anyone who uses a thread gage washes his or her hands beforehand. After calibration, the thread gage should be cleaned with a quality solvent that removes oil and dirt and then carefully wiped dry. Store in a Dry, Cool Area Since thread gages are used to make precise measurements, it is important that there are no changes to its size. Thus, it is important to keep thread gages stored in a cool, dry area where they will not be exposed to heat or sunlight since these things can cause the metal of the thread gage to expand and then contract when it cools down. It is best to store thread gages on a clean piece of cloth in a container and then place the container in a cool spot. Train Inspectors and Operators in How to Use and Care For Thread Gages When new thread gages are purchased for your company, it is a good idea to offer a refresher course in using and maintaining thread gages, so all inspectors and operators understand what to do. Proper training can help ensure that no thread gages are ruined due to improper use or not keeping the gages in the right condition. Keep Thread Gages Properly Labeled Since thread gages are available in different sizes, it is very important that each one is clearly labeled. If a thread gage is not labeled, it can be used for the wrong inspection or calibration, which can lead to the thread gage being damaged in the process. For more information, contact a company like WESTport.

Tips for Properly Using Thread Gages

If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly. Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on. Proper Force Application Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up. If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be. Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary. One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable. Full Length Measurements Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft. Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings. Utilizing Both Ends Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation. Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time. The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.

3 Reasons Why Calibration of Your Measuring Instrument is Important

In contemporary times, we are surrounded by technology. Our entire world revolves around it, without which none of our work seems to be possible. Accuracy becomes the most important factor when it comes to using machines as the reliability of production totally depends on the advanced technology of the machines. For this purpose, it becomes indispensable to look for the specifications of the measuring tools used to check the precision and accuracy. Numerous precision measuring tools are used to ensure that the machines serve us with the correct data. These instruments need to be accurate enough on which one can rely on taking decisions and performing tasks. Due to this reason, calibration of measuring tools are done to assure that the measurements are appropriate and deliver correct information. What is Calibration? A process of juxtapositioning between a standard measurement and one which is used for measuring is termed as calibration. It configures an instrument, providing assurance that the result delivered is appropriate. When it comes to checking the precision of instrument through calibration, it should be 10 times the accuracy of the measuring device that is being compared with standard one. If there arises a case where measurements don’t meet expectation to that of the criteria, then with the help of calibration it is adjusted for achieving particular specifications. Why is Calibration Important? It serves us as a guarantee that tool which is used for the measurement is meticulous. For better understanding, we brought you few more reasons that would evidently explain its paramount value. No Manufacturing Errors, No Cost Sometimes, large manufacturing industries may face some flaws in the production. Consequently, the cost of it rises. Though defects would be small, their costs prove to be the high burden on the manufacturers. It would not only be expensive in the form of resources, but also as a waste of time. It can be avoided through calibration of measuring instrument that verifies if it delivers an appropriate result or not. Calibrating tools and gauges will evidently reduce the risk for attaining any possibility of production defects. But, ensure that the sensors which are used for its monitoring are appropriate in this process. However, laying hands on the correct calibrating tools would serve your purpose in the best way and it can be done by buying it from a trustworthy supplier such as Penn Tool Co. For gaining detailed information, you can explore penntoolco.com and get your desired products. Safety It goes without saying that when every functioning of the measuring instruments is verified under the process of calibration, it keeps all the processes safe. All the devices and machines which are used to produce products ensures its safety through this process.Certification Certification The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine are occurred due to several factors affecting it. Therefore, it becomes imperative to look for the safety of it, which can be made possible by calibrating measuring tools proficiently. However, it can be said that certification of the machine is maintained through calibration. Now since you are introduced to the paramount importance of calibrating instruments, it is upon you whether or not to consider these points in your manufacturing process. Besides, it is for sure that this verification process won’t harm the production in any way.

Gauging Fasteners With Thread Gages

Although they are found everywhere and rarely given much consideration, threaded objects are one of the most basic elements of modern construction and engineering. Threading makes screws usable, as simple machines and threads are the "glue" that holds together much of the equipment that people use on a daily basis. Threads come in many shapes and sizes, and when working with fasteners or machinery, it is important to understand the characteristics of the threaded object that you are dealing with. This is where thread gages come in, but before using them it is important to understand how those basic characteristics are measured. Basic Terminology When dealing with a threaded fasteners, there are two important terms to keep in mind: thread length and thread pitch. Additionally, it's key to remember that the threads themselves are the raised parts of the helical portion of the fastener. The top of each thread is generally known as its crest. The characteristics of most fasteners are carefully chosen by engineers to suit the particular application they are being used for. Of these, the two most important characteristics are the thread length and thread pitch. Thread length is a fairly simple concept; fasteners are either full-length or partial-length. Full-length fasteners have a threaded portion which extends all the way to the head, while partial-length fasteners have a "flat" section of shank between the head and the thread. Thread pitch or thread count are two different terms that describe essentially the same thing: the density of threads on a fastener. Thread count, given in threads per inch, is typically used in the US, and it measures the total number of thread crests in one inch of the fastener. Thread pitch, used mostly in metric countries, measures the distance in millimeters from one thread crest to the next. The Role of Thread Gages Thread gages are used to check the thread pitch of a threaded object, either for inspection or to determine the pitch of an unknown fastener. Thread gages come in a variety of styles and types, depending on their intended use. For manufacturing purposes, the most common types of gages are simply designed to determine if a particular part meets whatever specifications are required. In this case, the gage is not used to measure the pitch so much as to confirm that it is correct. For use in the field (such as in automotive shops) it is more common to use multi-piece gage sets that can check both internal and external threads. For tools such as these, fasteners can be checked using the external thread side of the tool, while the internal thread side can be used for threaded holes. This makes it relatively simple to confirm the particular characteristics of a fastener or hole in order to source proper replacement parts.

Tips For Purchasing Thread Gages

Industrial equipment and supplies matter a lot when you're trying to get the performance you deserve from your equipment. With so much money at stake with your operation, you would do well to look for the parts that'll help you with each process. One of the most valuable parts you is the thread gauge. When you invest in some quality thread gauges, you'll notice improvements in your machinery and get more productivity out of your industrial business altogether. Utilize these when purchasing some thread gauges in order to maximize on your industrial equipment use. Research the specific type of thread gauge you need for your work Since there are lot of thread gauges on the market, it's important that you know exactly why you're purchasing them. Thread gauges are parts that let you assess the pitch of the part that you are working with. This way, you'll get better performance out of your work and improve your productivity since you aren't always having to stop and make measurements.  There are certain thread gauges suited for your industry, which is why you'll want to do your research until you find the one that'll keep you productive. Lay the groundwork for your purchase with your research and you'll be more likely to enjoy ease of use with the part while also getting the right size and the ideal coating. Some of the thread gauge options you'll want to consider include taperlock, trilock and screw thread gauges. When you know what you are hoping to get out of your thread gauges, it'll be helpful to you as you shop. Work with a parts company that can sell you the ideal thread gauge Do your due diligence when shopping around for the contractors that will sell you the thread gauges. It's not just a matter of finding a company that has the part that you need; make sure that they have a deep inventory to help you order as many thread gauges as you need. Some sizes you might want to look into include 5/16-18 UNC, 7/8-9 UNC, and many others. When you source your parts accordingly, it'll be easier for you to find the parts that are best for your industrial company. Of course, you should also do business with a parts provider that you know has incredible customer service, so that you enjoy your experience working with them.  Consider these tips and reach out to a company like WESTport to get the most from your thread gauge purchase.

3 Tips To Remember When Buying Thread Gages

If it's time for you to purchase thread gages to use for industrial purposes, then you will probably want to remember these three points during the purchasing process. After all, when you look at all of the different thread gages that are available for you to purchase, you might find yourself feeling more than a little overwhelmed. These tips should help point you in the right direction and help you purchase thread gages that are right for your company and its needs. 1. Choose the Appropriate Sizing Sizing is important when you're buying thread gages. For them to work properly, they'll need to be the right size. Luckily, you can typically choose from thread gages that are measured in inches or that are measured using the metric system. They are also available in many different sizes. You should not find it too difficult to find thread gages that are an appropriate fit. 2. Look Into Different Finishes and Coatings Thread gages come in different finishes, so you can choose a metal that will work well for your company's use. You can also often purchase them with different coatings, too. Take the time to look into the finishes and coatings that are available. You'll want to choose one that works well for your needs; for example, if your thread gages are going to be used or stored in a moist environment, you will need to look for a finish or coating that is resistant to corrosion. 3. Avoid Going Too Cheap By design, thread gages should be high-quality and durable. However, some are made a lot better than others. You might want to save money on parts for your business, so you could be thinking about purchasing some of the cheaper thread gages that you have found. However, if you go too cheap on your thread gages, you might find that they are not very well-made. This means that they might not hold up well when they are being used, and they might not last very long in the long run. Although there is nothing wrong with looking for a good deal, you may want to spend just a little more than the bare minimum so that you can purchase thread gages that will hold up well and last a long time. Purchasing thread gages doesn't have to be as boring, stressful, or overwhelming as it might seem, particularly if you follow the advice above so that you can purchase the thread gages that you need. For more information, you will want to contact a company like WESTport.

Drilled Holes With Threads: How To Determine What Fits These Holes

How many times have you encountered a drilled hole in metal or wood and these holes have threads, like screws? It is actually pretty common, especially when these holes are drilled to accommodate bolts and/or screws of accompanying size. Yet, when you have the drilled hole but you do not have the bolt or screw, how can you find out what fits the hole? If it is a wood hole, how do you make something to fit it? The answers to these questions follow.  Use a Nut Thread Gauge A nut thread gauge is used to find the size, expanse, and type of thread inside a hex nut or other screw-on nut. It goes inside the hole of the nut and measures the threads from inside. In this case, where you are attempting to measure the threads inside the wooden or metal pre-drilled hole. You will have to use both metric and standard/empirical gauges to find an approximate fit for the drilled hole when you do not know what size drill bit made the hole to begin with.  A Threaded Wood Hole Many handcrafted toys and wooden furniture pieces use threaded wood holes for stronger assembly. The holes are drilled, which makes it easier to discover just what size drill bit made the holes. Using a nut thread gauge will help you find the size of the threads and the size of the drill bit that was used. Once you figure out what the proper size of the threads and the gauge of the drill bit were, you can begin to work on a replacement wooden bolt. It requires an extra set of tools to craft the wooden bolts, but you may enjoy the process and the knowledge of knowing that the wooden bolts can be glued in with wood glue as they are screwed into place. Otherwise, it is okay to use the proper size/gauge of bolt or screw to insert and twist in the wooden holes.  Metal Holes May Need a Little Grinding The thing with drilling metal is that it can leave small metal shavings and rough edges behind on the threads inside the holes. It is possible to flush the holes and clean them up with some metal wire brush tools, but you have to be very careful not to grind too much. If you grind too much, the nut thread gauge used to determine the size of the hole's threads will not be accurate. Remember that if you are the one cleaning it but not the one who drilled it. 

Three Reasons Why You Need All Kinds Of Thread Gauges In Your Industrial Maintenance Toolbox

There are metric thread gauges, standard measurement thread gauges, Imperial thread gauges, and thread gauges just for nuts. When you have a toolbox full of tools, and you work in an industrial setting, you should have all the possible thread gauges you can buy. Here is why.  Machinery and Fasteners from Around the World in Your Plant A lot of industrial plants have machines manufactured in other places around the globe. This means that there are all kinds of fasteners in these machines, and when it comes to replacing a fastener, you are going to need to test a screw, a bolt, or a nut with the correct thread gauge. You cannot possibly do so if you do not have all the possible thread gauges in the possible sizes available to you. Second-guessing the correct size and type of measurement only results in fasteners that will not fit, or worse, fasteners that slide in and out of position every time a machine moves or vibrates.  You Cannot Measure a Hex Nut's Threads with a Bolt/Screw Gauge (and Vice Versa) A nut thread gauge is made to fit inside the opening of the nut while trying to fit the nut by screwing it onto/over the gauge. You cannot use the same sort of gauge to measure the threads of a screw or bolt. Conversely, the "teeth" of a bolt/screw gauge will not fit inside a nut, so the nut cannot be measured with a bolt/screw gauge.  People Often Lose or Misplace Tools Despite the fact that you would carry these tools in your toolbox at work, you may still lose or misplace your gauges. If that happens, it is nice to know that you have some backup options, and that you have additional gauges in your toolbox that you can try and can use. Having all different types, sizes, and measurement types provides you with enough options that if you occasionally lose or misplace a gauge, you have others that you can try.  Stock Up Companies that sell these gauges will help you stock up on every gauge you do not have, and then some, if you choose. Most gauges are quite inexpensive in terms of cost, which means that you really do not have much of an excuse not to buy them. You would probably spend less than $50 and definitely less than $100 on all of the possible gauges available.  For more information, contact a company like WESTport. 

Thread Gauges: The Jackknives Of The Fastener World And How To Use Them

Thread gauges are an unusual sort of tool. When you first examine them, they may remind you of jackknives (also known as pocket knives) because of all of the separate instruments that are connected together and swing out from a central connecting bar. In many ways you could say that these are the jackknives of the fastener world. If you have never used one of these multitool tools before, here is how to use a thread gauge.  Pick up a Screw or Threaded Bolt Whatever the fastener is, it has to have a thread winding around it or winding around the inside of it (if you are trying to measure the thread of a hex nut, for example). In this instance, you should just select either a screw or a threaded bolt. Bolts have flat heads with no openings for a screwdriver of any kind, in case you were not sure of the difference. If you already know that you are dealing with a metric screw or bolt, use the metric thread gauge. Otherwise have both an Imperial (i.e., standard measurement, not metric) thread gauge and a metric thread gauge handy.  Examine How Far Apart the Screw/Bolt Threads Are A bit of "guestimation" is needed here. You will have to look at the threads on the fastener you chose and guess at how far apart the winding threads are. It will help you select and flip open the thread gauge instruments that most closely match the distance between each winding loop of the threads.  Select the Pitches of Your Gauges That Look Like They Might Be a Good Fit Each pitch tool you flip open on the thread gauges has several notches interspersed with points. The points fit into the grooves between the fastener threads, while the notches fit with raised edges of the threads on bolts and screws. Test the pitch tools that you think will fit with your bolt screw. The one pitch tool that most closely fits with the threads without being too big/wide or too small/narrow is the one that will tell you exactly what size and type of screw/bolt and thread pitch you are dealing with. Then if you need more of that particular bolt or screw, you know exactly what to purchase at the hardware store. You can also use these gauges to sort out and organize dozens of fasteners that you have thrown in a junk drawer. For more information, talk to companies like WESTport.

Thread Gages: Consider These Details

Industrial facilities are filled with metal parts, pipes, machines and other large objects that likely demand the attention of everyone indoors. However, smaller pieces like screws, nuts and thread gages (or gauges) also require attention. Thread gages are particularly important, because they're used to ensure that the screws or nuts you're manufacturing or using will be able to keep sheet metal, equipment panels and other things in place. Therefore, to keep thread gages functioning well, consider these gage suggestions. Use Appropriate Type Of course, a thread gage only works on the components it's meant to work with. For example, if you're attempting to determine whether there are enough threads on a screw, a ring gage should be used to calculate TPI (turns per inch). If you need to double-check pitch diameter to verify the sizes of the parts you're working with, you'll need a simple plug gage. Because work may require multiple gages for a particular task, ensure that multiple gages are always kept at every workstation. In fact, you may require that each workstation has a set of gages on hand, at all times, that includes different kinds of gages, so that workers need not step away to get the tools they need. Look for Rust Thread gages are susceptible to rust, just like any other metal tool. Therefore, you may want to think about cleaning and wiping gages with oil-based waxes and ensuring that they are not exposed to water. Store the gages carefully in closed boxes. Encourage good airflow throughout the facility and monitor the condition of the gages regularly. Test with Master Gage Something often overlooked is testing with a master tool. The master gage exists to test many kinds of gages to ensure that they are still accurate. This is important; gages, like all equipment, can become less accurate, and that could prove to be problematic for the nuts and screws being handled. Periodically testing gages and keeping a log of when testing occurred is useful. Train Employees You may think your employees may already know how to use gages. Nevertheless, ensure that they're trained about how best to care for gages, use them and test them. That way, faulty habits from past employers won't affect the gage-related work they perform for you. Gages and other components deserve attention as much as the huge machines on your work site. These suggestions can focus your attention on these tools so they're always working well.

Finding the Thread Gauge of a Hex Nut: How it's Done

You may already know how to find the thread gauge of a screw or bolt, but did you know that you can do the same with nuts and hex nuts? It is actually very useful, considering the fact that far too many nuts are improperly fitted to bolts and screws and then the things that the nuts, bolts, and screws are supposed to hold together fall apart. Here is how you can find the gauge of the threads on a hex nut, how it is useful regarding industrial equipment, and why you'll want to do it.  Buy Metric and Standard Gauges for Nut Measuring Thread gauges for bolts and screws are very different instruments from those used to measure nuts. The reason why is that a gauge for nuts has to go inside the nut and fit inside the opening of the nut to measure it properly, whereas the gauge for a bolt or screw only has to measure on the outside where the threads are. The gauges for nuts look more like socket wrenches where the heads of these tools are inserted into and screwed into the nut to find the right fit. When you do this, and you find the right fitting gauge, the measurement of that gauge is imprinted on the handle so that you know what the measurement of the nut is.  Pick up a Hex Nut and a Gauge That Looks Like It Would Be a Good Fit Pick up a hex nut of any size. Look at your set of nut gauges. Pick out the few that look as though they might fit inside the hex nut. Test each one, attempting to screw the gauge into the nut. You want it to fit exactly right without being too loose or forced. When you find the one that fits the nut perfectly, turn the gauge over in your hand to look at the measurement indicated on the handle of the gauge. It will tell you the exact measurement of the threads inside the nut. This will also tell you exactly what the thread gauge is on the screw or bolt that is supposed to accompany this nut.  How It Is Useful and Why You Would Want to Do This In industrial settings, there are thousands of nuts, bolts, and screws. When they come loose from machinery or equipment and/or need to be replaced, it is not as though you know automatically what to buy. You need these gauges to tell you the correct fitting and size of the fasteners so that everything fits back together perfectly.  For more information on thread gauges, contact a company like WESTport.

Factors for Buying and Using Thread Plug Gages

Any time that you are interested in getting the most out of your industrial equipment and supplies, you'll need to shop around and find the best maintenance tools. In this regard, a thread plug gage is one of the most important tools that you can invest in. When looking to get the most out of your industrial work, this tool will come in handy. In this regard, take advantage of the following tips so that you can learn about buying and using a thread plug gage for sale. #1: Look into the different types of thread plug gages for sale When you are setting out to buy this type of tool, it is critical to know what the market has in store. First of all, consider the equipment that you will be working on to see if there are any specific recommendations on the type of tool you should use. There are a number of different thread plug gages for sale, to include thread snap gages and ring gages. The more you understand about these different types of tools, the easier it will be for you to start shopping around with the best manufacturers. #2: Learn to use the tool to the best of your ability As you get more familiar with using thread plug gages, it becomes important that you continuously improve your skill and comfort level. Always take advantage of any training and continued education, so that you get the best performance possible. There are a lot of things you should know about getting the best thread plug gage performance, to include remaining aware of circumstances like pitch diameter, chip groove size, thread fit and sensitivity. You should also make sure that your workplace is as safe as it can be whenever using these tools. #3: Purchase the best possible models  Chances are high that you will find a brand that you feel most comfortable with. Shop around between the different models, until you choose the best tool for the job. Make sure that any tool you select has high wear resistance, ability to maneuver along different surfaces and that they are manufactured to current standards and certifications. By making sure you find the right thread plug gage for sale, you'll have a great chance to repair and maintain your equipment accordingly. Factor in these tips so that you can get what you need out of your industrial equipment tools and maintenance. For more information, contact companies like WESTport.

Caring for Your Thread Plug Gages

If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly. Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on. Proper Force Application Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up. If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be. Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary. One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable. Full Length Measurements Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft. Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings. Utilizing Both Ends Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation. Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time. The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.

What are Thread and Plug Gages Used for?

If you are interested in engineering and manufacturing, you may have heard of thread and plug gages, but weren't really sure what they were used for. While you may have been eager to create products using CAD/CAM devices, these gages are used to make physical inspections for fasteners (e.g. screws, nuts, bolts). You can use gages to make sure that these fasteners fit nicely together. Take a look at how these tools are used and how tolerant they are to wear and tear. Thread Gages Thread gages—also known as pitch gages—are used to check the pitch of a thread (the helical structure) on a screw or a working piece's hole. However, the word "pitch" can be a little misleading. Instead of referring to the height of these threads, the pitch is referring to the the number of threads per inch or centimeter and how close they are to one another. There are different thread gages on the market: some look like rods while others look almost like pocket knives. The ones that look like rods are sometimes called go-no-go instruments. That's because one end of the gauge will have a GO end and a NO-GO end. The GO end should fit cleanly into a nut, while the NO GO end should be stopped by the nut. The ones that look like pocket knives have various blades. Each blade has a triangular serration that will correspond with differences in pitch. Although both tools don't give you exact measurements, they will allow you to roughly figure out the right pitch and see if a screw will fit fairly cleanly with another threaded material. Plug Gages While thread gages check the helical structures of a working part, plug gages check whether or not a given dimension (like a hole) is too large or small. These tools look like rods and also have a GO end and a NO-GO end. Again, if the hole has correct dimensions, then the GO end should enter easily while the NO-GO end should be stopped. Tolerances of Both While Gages are often made of steel, that doesn't mean they are impenetrable. You may want to look for products that have tungsten-carbide coats or extra plating to make sure they are more durable. Even with increased durability, threaded gages should never be forced into a part with too much rotational force—a couple of turns should be sufficient. If the GO end isn't fitting into the hole, clearly the pitch isn't correct. If you use too much rotational force, you could damage the gage. Also, both threaded gages and plug gages are subject to a phenomenon called galling, or col-welding, where surfaces are placed under pressure and began to expand, causing a nut and bolt to permanently weld together! You can prevent galling from occurring by making sure that your gages are well lubricated with oil. You should also look for triple-cold stabilization, which means that the gages have been frozen and thawed and can withstand galling. Lastly, look for any debris that has stuck to your gages. Tiny chips from burred materials can actually adhere to the surface of gages and cause warping and galling. For more information, contact companies like WESTport. 

Tips for Buying Industrial Thread Gages

If you need to purchase a set of industrial thread gages for your new machine shop and want to ensure you get the most for your money, then it's vital the gages you select fit the following requirements: certified for traceability and accuracy by the NIST (National Institute of Standards and Technology) conform to the ANSI/ADME screw thread standards clearly marked with their calibrated pitch diameter In addition, each of these buying tips will help you make the best purchase for your shop's unique needs. Tip: Buy Taper Lock Gages for Low Production Environments The most popular thread gages sold on the market today are taper lock style. As their name implies, taper lock gages are tapered where they lock into their handles. This type of thread gage is the easiest to lock into its handles and doesn't slip in the handles like other styles tend to do. In addition, manufacturers of taper lock gages clearly mark each gage with its exact size and pitch diameter for ease of use. Taper lock thread gages are ideal for lower production environments where they won't quickly be worn out. They last for many hours of machining and are very accurate. However, for high-production environments, you can save a lot of money by choosing reversible thread gages. Tip: Save Money by Purchasing Reversible Thread Gages Reversible thread gages are very popular in high-use shops because they have two usable ends on each member and are cheaper than purchasing multiple taper lock gages. Once the first end has worn down and is no longer producing bores to specification, it can be easily cut off and a fresh usable end is ready to go. There are a couple of downsides of using reversible thread gages. This style of gage requires a bit of extra care locking them into place in their handles. And, once locked in, they do tend to sometimes want to slip in the handle when boring a very hard surface. Tip: Consider Buying Specialty Thread Gages for Unique Applications It's important to note manufacturers each make their own collection of specialty thread gages in response to the requests and special needs of their customers. For this reason, you may easily be able to find a specialty gage if you need one for a unique application. Before making do with a gage that isn't designed for your project, do a bit of research and find out if the gage already exists and is obtainable. Contact a company like WESTport for more information.

3 Impactful Tips to Remember When Using Thread Gages

Thread gages play an important role in many sectors. They're designed to measure the pitch of screw and nut heads. If you plan on using these gages on a regular basis in your operations, these tips will ensure everything goes smoothly.  Don't Force a Fit  There are plenty of contractors out there that try forcing these thread gages onto screw heads that they need measured. Taking this approach could create too much force, and as a result, the threads could get stripped. Then, the screw head being measured may not work as it should anymore. That's why it's so important to be gentle when applying these gages over screw and nut heads. If you don't get the proper fit the first time, keep changing out your gages until you find something that's optimal. Patience will ensure you don't have to replace a lot of your materials. Identify Gauge Type Before Using Before you start inserting various screws or nuts through thread gauges, it's important to know exactly what type of thread gauge you're working with. After all, not all thread gages are intended for the same types of nuts and screws. Thread gauges are typically classified into two categories: standard and specialized.  Standard gages will work with a lot more screws and nuts as opposed to specialized gages. To find out what you have, search for them online by entering in relevant spec information. Once you know exactly what type of gauges you're using, you'll know more about what they're compatible with. Practice Good Maintenance  So that your thread gages always work as advertised when measuring various nuts and screw heads, you need to maintain them properly. This doesn't have to be that complex either. First and foremost, get in the habit of storing these gauges in a climate-controlled environment. After all, not all thread gages have a weatherproof design. Some will, in fact, rust if exposed to the elements outside.  You should also clean your thread gages as often as you can. This will prevent residues and other particles from getting inside and affecting your gages' performance. These simple steps enable your thread gages to last for as long as possible.  If you plan on using thread gages often to measure screw and nut heads, then make sure you know what protocol to follow. Even simple steps, such as proper maintenance, will help you avoid a lot of performance issues over the years. 

Don't Take Chances: 4 Tips to Avoid Problems with Your Thread Gages

If you work in an industrial setting, you probably utilize a lot of thread gages. Unfortunately, misuse and improper maintenance can lead to premature wear and tear. Before you begin work, take a look at the list provided below. The tips included here will help you extend the life of your industrial thread gages. Keep Them Clean When working with industrial thread gages, the one thing you need to do is keep them clean. Before each use, wipe them down to remove dirt, debris and oil that could interfere with proper usage. Once you've completed your project, wipe them down again to make sure they're ready for storage. It's also important that you apply a coating of fresh lubricant before storing your thread gages between uses. Proper lubrication will help you avoid overheating and moisture damage. Apply Light Pressure If you're like most people, you apply a heavy hand when using your thread gages. Unfortunately, using a heavy hand when working with thread gages can lead to severe damage. When using your thread gages, always ensure that you're applying light pressure. You never want to force a thread gage into a component. If your thread gage won't enter or exit smoothly, remove it carefully and then inspect for damage. You could have a burr or other damaged area that's interfering your thread gage. Reduce Risk of Surface Rust When it comes to your industrial thread gages, remember that even a small amount of rust can spell disaster. With that in mind, it's crucial that you take steps to reduce surface rust. One way to do that is to avoid touching the surface of your thread gages with your bare hands. The moisture and oils on your hands can lead to rust. To avoid that risk, use gloves if you need to touch the surface of your thread gages. Otherwise, always grasp the tips of your thread gages. It's also important that you remove all moisture from the surface of your thread gages. Inspect Your Thread Gages Before Each Use You never know when your thread gages are going to become damaged. That's why you need to inspect them before and after each use. Familiarizing yourself with the condition of your thread gages will allow you to monitor issues that may become a problem. As soon as your thread gages become damaged, take them out of circulation. Using damaged thread gages will destroy your equipment and could lead to serious work-place injuries. For more help, contact a company like WESTport.

Screws May Be Simple Machines, But They Aren't Simple

When you look at a screw as you are putting together that piece of flat-pack furniture that you just bought from that huge box store, you might think that the screw is pretty simple, but it really isn't as simple as you might think.  Simple Machine A screw is actually one of the classical machines that have been around for centuries. The screw itself is a force multiplier, which means that it takes the force that you put into it and increases it. A screw also takes the rotational force that you put into it and changes it. As you turn the screwdriver, the screw rotates and it turns into linear motion, which means that the screw goes forward. That's what makes the screw a simple machine, but that's not all that goes into the screw. There's also the thread.  Thread The thread is the ridge that runs in a spiral around the body of the screw. There are all kinds of measurements and information that go into making that thread work for any application. The thread can run so that turning the screw to the right will tighten it up, or it can be reversed so that you have to turn left to tighten the screw. However. most screws turn to the right, which makes the mnemonic righty tighty, lefty loosey work so well. Most screws are also a single start screw. That means that there is only one thread that runs from the base to the top of the screw. Those are the most common type of screw out there. There are also double start screws. With these screws, there are two threads that run around the cylinder of the screw.  Screw Thread Measurements When it comes to measuring the threads on the screws, there are two important measurements to know. Those are pitch and lead. The lead of a screw is the amount of distance that the thread travels around the screw through one whole rotation, so if you were to draw a straight line down the screw, the lead would be the distance the thread would travel from that line until that line comes back to the starting point again. The pitch of the screw is the distance between crests of the thread. In a double start screw, the lead would still be measured on only one thread at a time, but the pitch would be counted from crest to crest, no matter which start the crest is from.  That screw that you are hoping will hold your flat pack furniture together isn't as simple as it may look, but it will work, no matter what. 

Don't Take Chances: 4 Tips to Avoid Problems with Your Thread Gages

If you work in an industrial setting, you probably utilize a lot of thread gages. Unfortunately, misuse and improper maintenance can lead to premature wear and tear. Before you begin work, take a look at the list provided below. The tips included here will help you extend the life of your industrial thread gages. Keep Them Clean When working with industrial thread gages, the one thing you need to do is keep them clean. Before each use, wipe them down to remove dirt, debris and oil that could interfere with proper usage. Once you've completed your project, wipe them down again to make sure they're ready for storage. It's also important that you apply a coating of fresh lubricant before storing your thread gages between uses. Proper lubrication will help you avoid overheating and moisture damage. Apply Light Pressure If you're like most people, you apply a heavy hand when using your thread gages. Unfortunately, using a heavy hand when working with thread gages can lead to severe damage. When using your thread gages, always ensure that you're applying light pressure. You never want to force a thread gage into a component. If your thread gage won't enter or exit smoothly, remove it carefully and then inspect for damage. You could have a burr or other damaged area that's interfering your thread gage. Reduce Risk of Surface Rust When it comes to your industrial thread gages, remember that even a small amount of rust can spell disaster. With that in mind, it's crucial that you take steps to reduce surface rust. One way to do that is to avoid touching the surface of your thread gages with your bare hands. The moisture and oils on your hands can lead to rust. To avoid that risk, use gloves if you need to touch the surface of your thread gages. Otherwise, always grasp the tips of your thread gages. It's also important that you remove all moisture from the surface of your thread gages. Inspect Your Thread Gages Before Each Use You never know when your thread gages are going to become damaged. That's why you need to inspect them before and after each use. Familiarizing yourself with the condition of your thread gages will allow you to monitor issues that may become a problem. As soon as your thread gages become damaged, take them out of circulation. Using damaged thread gages will destroy your equipment and could lead to serious work-place injuries. For more help, contact a company like WESTport.

3 Key Tips When Purchasing Thread Gages

Thread gages are important devices used in many different industries today. They're designed to check the pitch of a thread on a screw. If you need some to complete your operations, then these tips are important to consider. They'll make this transaction go smoothly. Decide Between Rod and No-Go Gages  In terms of these gage's design, there are predominantly two options. These include rod and no-go gages. Both are unique and come with distinct advantages. For example, no-go gages have vastly different ends. The go-end will fit cleanly into the nut, while the no-go end will be stopped by it.  Rod-like thread gages typically are more versatile. That's because they have different blade sizes, which can measure different pitches of treads. Usually, rod-like thread gages are a little more expensive because of their added versatility. Choose a thread design that works best for your operations and budget. Choose a Reputable Brand  When you buy thread gages, you want them to last as long as possible so that you can save money on replacement costs. This generally depends on the brand of thread gage you buy. Not all are created equal. Be sure to carefully choose a thread brand, so that you're completed satisfied with this transaction. Look for a thread gage brand that has a good reputation in the industry you work in. It should be backed by positive reviews online. You also might look for a thread gage brand that's been manufacturing these gages for a long time. More experience usually equates to high-quality thread gages that work exactly as advertised.  Buy In Sets  If you're looking to get a great bargain on these thread gages, you should seriously consider getting them in a set. For a one-time fee, you can get multiple thread gages that can measure different pitch variations of threads. When looking for the right set, try focusing on thread gage variety. The more thread gage types that are included in the set, the more tasks you'll be able to complete. Also make sure the set comes equipped with a carrying case, as you don't want to lose these small tools. When it comes to checking the pitches of different threads, you need a thread gage. There are many different types today on the market. So that you're happy with your selection, take your time analyzing important details and thinking about what would work best long-term.  Contact a company like WESTport for more information.

A Look at Common Gages Used in Mechanic Engineering

Watching a mechanical engineer work with their repertoire of tools can be quite fascinating, especially if you have a keen interest in mechanical processes. One of the smaller tool types you will see an engineer reach for the most while they work are various forms of gages. Gages are used for all kinds of different measuring purposes, and there about as many gages out there to learn about as there are types of major hand tools. Take a peek at some of the types of gages you will see a mechanical engineer use while they are working on various tasks.  Thread Gages  Thread gages are pretty interesting in their design, and you may not know it if you were holding one in your hand. Some thread gages fold into themselves like a pocket knife, and others for larger measuring practices come in sets. These gages have a set of measuring devices on them that are designed to slip between the threads of a piece that has threads bored in the shaft, such as a screw or a bolt. A mechanical engineer may pull out a thread gage to measure the distance between threads on a bolt to ensure it is going to seat properly in a bored hole, for example.  Ring Gages  Ring gages, sometimes referred to as circular gages, have a telltale ring shape. These gages serve several different purposes, but they are almost always used to measure the circumference of an object that is shaped like a cylinder. For example, if a mechanical engineer is working on a piece of metal pipe and needs to quickly check its diameter, they may grab a ring gage, slip it over the pipe, and get a quick look. These gages are far more efficient and accurate than using standard measuring methods and tools, such as tape measures.  Depth Gages Depth gages are tools used to measure the precise depth of a piece. For example, a depth gage may be used if a mechanical engineer is trying to determine the exact depth of an indentation in the head of a screw to best determine what bit should be used to maneuver it. Depth gages often come in sets, and some of them have telescoping heads that can be extended into a piece with a measurement reference along the side. However, depth gages can also be in sets with each gage being an exact depth.  For more information about the aforementioned gages, reach out to an industrial equipment and part supplier near you.

Thread Gages or Thread Gauges: Understanding Exactly What You are Trying to Say

In modern English, there is a lot of misspelled words, confused words, and misused words. It is no wonder that other people from around the world have such a difficult time learning English when there is so much about your own language that natural English speakers confuse. In the following example, you will see a common industrial confusion of "gage" and "gauge," and which one is actually the correct usage in reference to a particular industrial supply item.  Gages  This "gage" refers to something of value being offered for a guarantee or to secure a service. It has always meant or referred to as "wages" received for service. While an industrial component may be of quite a bit of useful value, it would not really or ordinarily register as something you would use as payment or to secure a guarantee of any kind for any reason.  Gauges This "gauge" refers to any device that is used to measure something. It can also refer to the act of measuring something's weight, dimensions, emotions, or personal value. In either case, the whole point to "gauge" is that it is a word meaning or relating to measurement. It does not have much to do with the other "gage" in any way.  In the case of industrial gauges , the use of this "gauge" makes complete sense. Industrial thread gauges, for example, are simple devices found in any industrial toolbox. They are used to measure the distance between the threads of a screw-on component in order to best match other components that would effectively attach to the item being measured. A perfect match allows industrial repair technicians and manufacturing personnel to find the perfect fittings, nuts, bolts, and screws to complete assembly and repairs. Hence, proper usage in reference to anything industrial and definitely in reference to thread gauges, is, well, gauge . Shopping for Thread Gauges If you are shopping for thread gauges, you may very well see other companies use "gage" instead of "gauge." Despite what you now know to be the correct word and usage, you will have to google both "thread gages" and "thread gauges" in order to find sellers of thread gauges. Likewise, any time you are looking for any sort of industrial or manufacturing component that measures pressure, resistance, screw threads, etc., you will have to search for respective terms combined with both "gage" and "gauge" in order to find what you really want.  For more information, contact a company like WESTport.

A Look at The Different Thread Gage Types

In the mechanical and product engineering fields, there are multiple tools that are specifically used for measurement of thread sizes and parameters, and thread gages are a good example. Thread gages are designed to measure or verify thread sizes in different materials and situations. Even though these gages are often thought of as all the same by the general consumer, there are actually numerous types of thread gaging devices that can be used and each serves their very own function that is important. Take a look at some of the different types of thread gages that may be used in product engineering processes.  Clued Plug Thread Gages  Clued plug thread gages measure the size and placement of a thread with a plug-like piece that gets inserted into the threaded opening. These gages are small in size, usually handheld, and have multiple plugs on the unit to use for testing the threading sizes and placements. Therefore, they are a common instrument used in manual measurement and can easily be used in conjunction with other measurement devices.  Micrometer Thread Gages  Micrometer thread gages are made a bit different than some of the more common thread gage types. These gages have a set of thread-shaped tips that get inserted into the grooves of a threaded opening to obtain a precise measurement of the thread size. Micrometers are often used in conjunction with other forms of gages, but they are also useful as a standalone device. Micrometers are sometimes referred to as metering devices instead of thread gages.  Thread Gaging Roll  Thread gaging rolls are used on roll thread comparators and contain an interchangeable head that can be used to measure different thread types. The primary function of the thread gaging roll is it is capable of measuring pitch and diameter of the threads. In addition, the thread gaging roll can be used to further measure the opening range of a rounded opening or hole in a unit. Therefore, the thread gaging roll can be used with or without the measurement of threads; it may also be used to measure opening diameters of smooth openings to aid in the determination of thread placements during manufacturing or production.  Overall, there are multiple instruments used in the process of creating threaded openings, and thread gages are an interesting device to get to know. Reach out to an industrial equipment supplier, like WESTport, for more information about thread gaging instruments. 

Using a Thread Gage Correctly: 3 Tips to Get You Started

Do you know how to use a thread gage? If the results of your tests are routinely inconsistent and unpredictable, there is a significant chance that you are not using the device the correct way. Make sure you know how to use a thread gage in order to get the most from the device. 1. Be Careful It's essential you use a great deal of caution when you need to use a thread gage. If you use too much force, you will not get accurate results. Mainly when you are testing with more delicate materials, like a plastic screw, if you use too much force, you will inadvertently jam the gage into the threads.  Forcing the gage into the threads will render an inaccurate reading. You should take your time and gently ease the device in, and if you meet a great deal of resistance, you might need to alter the configuration altogether.  2. Review the Rating If you routinely use more than one gage, it's a good idea to look at the rating of the gage before you use it for testing. If you fail to perform this step, you might run into some discrepancies. The reason this step is so important is that different countries have different rating standards.  For this reason, using a gage rated for one country to test a thread engineered and manufactured in another country might give you an inaccurate reading, which could be false. Always use a gage that meets the same rating standards as the origin of the thread you want to test. Keep in mind that some countries do have similar ratings, but you will need to know this information beforehand. 3. Remember to Calibrate A thread gage is a device that you can get a great deal of use from; however, long-term use does take some work on your part. Make it a point to calibrate the thread gage routinely. Calibrating is a way of resetting the device. If you do not calibrate the gage, the gage variation of the device will not be reset and accurate. As a result, any testing that you perform with the gage going forward will not be accurate. To calibrate correctly, you will likely need to use a calibration gage. Research your specific gage to determine how often the device needs to be calibrated for the best result.  With your increased knowledge and a quality gage, you will find greater results and find it easier to perform your qualitative test and ensure your results are accurate.

Tapered Thread Gages for Accurate Measurements

The right thread gage is an absolute necessity when it comes to ensuring that components fit together properly during the assembly process. Tapered thread gages are often used because of their diverse ability to measure both size and taper of the threads on each component in an assembly kit. There are a few different types of tapered thread gages available on the market, so be sure that you choose the gage best suited to meet your measurement needs. Tapered Thread Plug Gages One of the thread gage varieties you might consider using is the plug gage. These gages are operated by hand. The plug is screwed into the interior of the component you want to measure. This allows you to determine the exact measurement of the component's threads. If the tapered plug gage is within a specific number of turns from being flush with the end of the component when fully inserted, the threads lie within acceptable tolerances. The number of turns that are allowable will vary based on your project design. Tapered Thread Ring Gages Another type of tapered gage you might turn to for accurate measurements is the tapered ring gage. These gages are designed specifically for measuring external threads on the components you are working with. The ring is fitted over the exterior of a pipe or other component, then screwed along the threads of that component until a snug fit is achieved. The gaging end of the ring should be within a certain number of turns from the end of the component. This means that the threads measure correctly and can be utilized in your assembly. If the ring gage doesn't allow for permissible tolerances in thread measurement, you will know that your threaded component is not suitable for use. Limit-Type Tapered Gages A third class of tapered gages include limit-type gages. These specialized tools are designed to eliminate the need to count turns when measuring thread tolerances. Instead, a limit-type gage  is notched according to minimum and maximum variances. If your threaded components can be screwed to within these notched areas, you know that the measurement of the threads is acceptable. Limit-type gages can be either plug or ring style for maximum convenience. Invest in many different types of tapered thread gages so that you will always have the right tool to complete accurate measurement testing. This will help improve the quality of your products by increasing the accuracy of component assembly. Contact a company, like WESTport, for further assistance.

The Imperial Gage: What it is, Why You May Never Have Heard of it, and How it is Used

Thread gages help you figure out what thread gage you have with a screw or a bolt when you do not know what type or size of screw/bolt you have. You have heard of standard measurement, and you have heard of metric measurement. There are dozens of thread gages in both standard and metric measurement. There is one more thread gage you may not have heard of, and that is the Imperial gage. Here is more about the Imperial thread gage, what it is, why you may never have heard of it, and how it is used. What the Imperial Thread Gage is An Imperial thread gage is a very unique thread gage. More to the point, it is actually a series of gages strung onto a carrying cable. Each individual gage resembles a socket or nut, and most are rather small. The measurements of these gages are most unusual. For example, one set will measure screw and bolt threads as small as 1/64th or 1/72nd. In an industrial setting, these gages would be used to measure very tiny components in computer board assembly and other small products.  ​Why You May Never Have Heard of an Imperial Gage ​Most industrial plants are about producing large products and chemicals. Only the plants and factories that make very small items would have use of an Imperial gage. Even then, it is probably very rare because there are very specific processes that use specific screws and bolts. Employees would have to accidentally mix up, spill, or drop several tiny screw buckets before an Imperial gage would be needed to help re-sort the mixed up tiny screws.  How an Imperial Gage is Used ​In almost all instances, an Imperial gage is used to size very tiny screws and bolts of unusual size. The bolts and screws are unusual sizes because they have been custom-made for a specific use. For example, a computer board that goes inside your smartphone requires the tiniest little screws/bolts. These tiny screws and bolts are manufactured just for use in a particular make, model, and design of smartphone. An Imperial gage is used to size these screws and bolts during production, and then the same gage is used to sort the manufactured specialty bolts and screws into packaging. An imperial gage may also be sold and shipped with thousands of packages of these tiny, custom screws and bolts for production of small scale electronics.  Contact a company, like WESTport, for more help.

There are 4 Measurements that a Thread Gauge can Measure

When it comes to pipes and screws, or anything that has threaded section to it, it's important to make sure that threads are measured correctly and that the measurement is labeled so that when people go to buy the pipe or screw, they know what they are getting and they are able to get the right thing. That takes a thread gauge. This tool is used to measure the thread, but how are the threads measured? Threads Per Inch One measurement for threads is the threads per inch, or TPI. This is a pretty simple measurement. You just take an inch of the screw and count how many threads are in that inch. This works best on screws and pipes that aren't metric. Metric screws use a different count. They are measured by the thread pitch, which is one of the things that a thread gauge will measure.  Thread Pitch The thread pitch is measured by looking at the space between the crest of one thread to the next. It doesn't matter if the thread is a single tap or a double tap screw, the way to measure the thread pitch is still going to be the same, from the crest to the crest.  Lead A lot of people confuse the lead and the pitch because the way that they are measured can look very similar. The lead of the screw is also measured using a thread. The difference is that the lead is measured by counting the distance that the screw or pipe would travel along its axis from one point to the parallel point on the threads. In a single tap screw, the lead and the pitch should be generally the same.  Start Starts are super easy to measure. The start of a pipe or screw thread is just that, the place where it starts. A single tap screw has only one start, where a double tap screw has two starts, one for each thread ridge. Adding the additional thread of a double tap screw will slightly change the way that the pitch and lead are measured. When measuring the lead, it will be measured between the threads of the same thread ridge, ignoring the second thread ridge altogether. The lead, however, will use both thread ridges as part of their measurements. It will still measure from one point to the next along the travel of the screw.  Measuring pipe and screw threads is important. A thread gauge is used to take several measurements in order to correctly size the thread. For more information, reach out to companies like WESTport.

Female and Male Thread Gages: Explaining Sizes and Differences

Most thread gages are of the male variety. They consist of an octagonal shaft that lists the size of the gage, either metric or standard units, and one or two threaded heads on the end(s) of the shaft that help you test your equipment. However, there are also female thread gages. These are more unusual, and they may be used in conjunction with the male thread gages, or used separately to test threaded objects. They look like flattened metal discs, about the size of a nickel to the size of a quarter, with a center hole and a cut away from the outside edge to allow room to pass over the shaft of the threaded object being tested. Here is more about the differences and sizes of both male and female gages. ​The Pitch Diameter Thread gages are measured by diameter, and by pitch diameter. The diameter is the distance across the opening of a female gage, or across the head of a male gage. The pitch diameter, however, is the distance between the threads as it spirals up/down in the center of the gage or around the head of the gage. The pitch diameter often indicates how narrow or how wide apart the threads are. For example, you can expect that a .0514 pitch diameter to be very, very narrow. This means that the valleys of the raised thread are extremely close together and hair-thin. Likewise, you can expect the pitch diameter of .4720 to have very wide, spread apart thread valleys. This is important when you are trying to choose a thread gage to fix a machine that has lost several screws or bolts and you have to get exactly the right size and pitch diameter for the replacements. ​The Actual Diameter Female thread gage diameters are measured across the openings in the centers of these disc-like gages. Male thread gages are measured across the flat head ends. They range from less than a quarter inch to over an inch. Highly specialized gages have been developed to be extremely small, almost invisible, and a few more have been developed that are vast in diameter. However, these specialized gages are used only in the most unusual of circumstances. The gages you should be looking at for purchase and for use in factory and industrial settings are those around the half-inch size, many of which will also include 7/16", 3/8", 5/16", etc. Contact a company like WESTport to learn more.

What Does a Thread Pitch Gauge Measure?

If you are a blacksmith or metal worker, there are times that you are going to have to tap a screw. That means that you are creating screw threads on a screw or pipe or the receptacle so that the two pieces can be connected. Before everything can be connected, you are going to want to make sure that the threads are the correct size, which means you are going to need to use something like a thread gauge to measure that the threads are the right distance apart.  Screw Threads  The thread of the screw is what transfers all the energy you put into screwing the screw in from the rotational force to linear force, allowing the screw to dig down into material that the screw is being driven into. Part of what allows this to happen is the lead and the pitch. These things can be the same when it comes to some screws, but they aren't always the same.  Lead and Pitch The lead is the distance that the thread travels along the axis of the screw. The lead doesn't follow the thread around the axis of the screw; it measures the distance between the two parts of the thread when they are at the same point along the axis in one single rotation. The pitch is the measurement from the top of one crest of the thread to the next crest. In a single start thread or one that has only one thread from the top to the bottom, those measurements are always going to be the same. However, there are such a thing as double-start screws, and the pitch and the lead are always going to be different with those kinds of screws. In a double-start screw, the lead is going to be measured along the same thread, ignoring the other thread. When you measure the pitch, it's still going to measure the crest from one thread to the next, ignoring the fact that the threads come from different starts.  Thread Gauge A thread gauge is a tool that will allow you to measure the pitch. Each of the measuring sticks will have gaps at different spacing, and you measure the lead and pitch by taking the tool until the correct size is found. That will give you the proper measurement and will help you find out whether the screw measurement is metric or imperial.  It's important to make sure that screws and pipes have the proper measurements. A thread gauge will help you find out the pitch and lead of any screw so that you know if it's been tapped correctly. 

A Look at the Uses of Specific Gauges in the Manufacturing Industry

When you head off to the hardware store and pick up a section of pipe, a piece of PVC, or a metal fastener, it is really hard to appreciate just how much work went into getting that piece in your hands because it is so easily accessible. However, everything in a hardware store that has a specific size or rating has gone through an insane amount of testing and regulating before it got to you and your hands. The truth is, there are all kinds of gauges and gadgets used to perform tests to ensure products are exactly what the customer needs. Here is a look at three of the specific types of gauges used in the manufacturing business.  Ring Gage  A ring gauge is a small hand tool that is most often used to measure the outside circumference of a round-shaped item. Some of the things that are probably tested by a ring gauge before leaving a manufacturer's facility would include things like: Plumbing pipes Tubular automotive components Bathroom fixtures  Screws, nails, and other fasteners This gauge usually boasts of multiple-sized rings that slip over the outer shape of an elongated item to give the gauge user a look at the exact diameter.  Thread Plug Gage If you have ever bought a piece of pipe that is threaded on the inside on either one end or the other, you have handled something that was likely tested by a thread plug gage at some point. These gauges make sure the inner threading of an item is exactly as it needs to be by measuring the size of the threads inside. Thread plug gauges are extremely important to a manufacturer because they must be certain that the products they send out are capable of accepting specifically threaded parts and elements.  Limit Gage A limit gauge can refer to a few different things in the manufacturing industry. There are large pieces of equipment that are often used in product testing that do have on-board limit gauges. For example, a piece of equipment designed to measure the tensile strength of a piece of tape may be called a limit gauge. However, there are also smaller, hand-held gauges that are often used on production and assembly lines to do rapid tests on small items or products. These gauges always have the purpose of testing for a specific limit, whether it is direct force, tensile strength, or something else. 

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