x

Blog

Precision Gages

Three Reasons Why You Need All Kinds Of Thread Gauges In Your Industrial Maintenance Toolbox

There are metric thread gauges, standard measurement thread gauges, Imperial thread gauges, and thread gauges just for nuts. When you have a toolbox full of tools, and you work in an industrial setting, you should have all the possible thread gauges you can buy. Here is why.  Machinery and Fasteners from Around the World in Your Plant A lot of industrial plants have machines manufactured in other places around the globe. This means that there are all kinds of fasteners in these machines, and when it comes to replacing a fastener, you are going to need to test a screw, a bolt, or a nut with the correct thread gauge. You cannot possibly do so if you do not have all the possible thread gauges in the possible sizes available to you. Second-guessing the correct size and type of measurement only results in fasteners that will not fit, or worse, fasteners that slide in and out of position every time a machine moves or vibrates.  You Cannot Measure a Hex Nut's Threads with a Bolt/Screw Gauge (and Vice Versa) A nut thread gauge is made to fit inside the opening of the nut while trying to fit the nut by screwing it onto/over the gauge. You cannot use the same sort of gauge to measure the threads of a screw or bolt. Conversely, the "teeth" of a bolt/screw gauge will not fit inside a nut, so the nut cannot be measured with a bolt/screw gauge.  People Often Lose or Misplace Tools Despite the fact that you would carry these tools in your toolbox at work, you may still lose or misplace your gauges. If that happens, it is nice to know that you have some backup options, and that you have additional gauges in your toolbox that you can try and can use. Having all different types, sizes, and measurement types provides you with enough options that if you occasionally lose or misplace a gauge, you have others that you can try.  Stock Up Companies that sell these gauges will help you stock up on every gauge you do not have, and then some, if you choose. Most gauges are quite inexpensive in terms of cost, which means that you really do not have much of an excuse not to buy them. You would probably spend less than $50 and definitely less than $100 on all of the possible gauges available.  For more information, contact a company like WESTport. 

Thread Gages: Consider These Details

Industrial facilities are filled with metal parts, pipes, machines and other large objects that likely demand the attention of everyone indoors. However, smaller pieces like screws, nuts and thread gages (or gauges) also require attention. Thread gages are particularly important, because they're used to ensure that the screws or nuts you're manufacturing or using will be able to keep sheet metal, equipment panels and other things in place. Therefore, to keep thread gages functioning well, consider these gage suggestions. Use Appropriate Type Of course, a thread gage only works on the components it's meant to work with. For example, if you're attempting to determine whether there are enough threads on a screw, a ring gage should be used to calculate TPI (turns per inch). If you need to double-check pitch diameter to verify the sizes of the parts you're working with, you'll need a simple plug gage. Because work may require multiple gages for a particular task, ensure that multiple gages are always kept at every workstation. In fact, you may require that each workstation has a set of gages on hand, at all times, that includes different kinds of gages, so that workers need not step away to get the tools they need. Look for Rust Thread gages are susceptible to rust, just like any other metal tool. Therefore, you may want to think about cleaning and wiping gages with oil-based waxes and ensuring that they are not exposed to water. Store the gages carefully in closed boxes. Encourage good airflow throughout the facility and monitor the condition of the gages regularly. Test with Master Gage Something often overlooked is testing with a master tool. The master gage exists to test many kinds of gages to ensure that they are still accurate. This is important; gages, like all equipment, can become less accurate, and that could prove to be problematic for the nuts and screws being handled. Periodically testing gages and keeping a log of when testing occurred is useful. Train Employees You may think your employees may already know how to use gages. Nevertheless, ensure that they're trained about how best to care for gages, use them and test them. That way, faulty habits from past employers won't affect the gage-related work they perform for you. Gages and other components deserve attention as much as the huge machines on your work site. These suggestions can focus your attention on these tools so they're always working well.

Factors for Buying and Using Thread Plug Gages

Any time that you are interested in getting the most out of your industrial equipment and supplies, you'll need to shop around and find the best maintenance tools. In this regard, a thread plug gage is one of the most important tools that you can invest in. When looking to get the most out of your industrial work, this tool will come in handy. In this regard, take advantage of the following tips so that you can learn about buying and using a thread plug gage for sale. #1: Look into the different types of thread plug gages for sale When you are setting out to buy this type of tool, it is critical to know what the market has in store. First of all, consider the equipment that you will be working on to see if there are any specific recommendations on the type of tool you should use. There are a number of different thread plug gages for sale, to include thread snap gages and ring gages. The more you understand about these different types of tools, the easier it will be for you to start shopping around with the best manufacturers. #2: Learn to use the tool to the best of your ability As you get more familiar with using thread plug gages, it becomes important that you continuously improve your skill and comfort level. Always take advantage of any training and continued education, so that you get the best performance possible. There are a lot of things you should know about getting the best thread plug gage performance, to include remaining aware of circumstances like pitch diameter, chip groove size, thread fit and sensitivity. You should also make sure that your workplace is as safe as it can be whenever using these tools. #3: Purchase the best possible models  Chances are high that you will find a brand that you feel most comfortable with. Shop around between the different models, until you choose the best tool for the job. Make sure that any tool you select has high wear resistance, ability to maneuver along different surfaces and that they are manufactured to current standards and certifications. By making sure you find the right thread plug gage for sale, you'll have a great chance to repair and maintain your equipment accordingly. Factor in these tips so that you can get what you need out of your industrial equipment tools and maintenance. For more information, contact companies like WESTport.

What are Thread and Plug Gages Used for?

If you are interested in engineering and manufacturing, you may have heard of thread and plug gages, but weren't really sure what they were used for. While you may have been eager to create products using CAD/CAM devices, these gages are used to make physical inspections for fasteners (e.g. screws, nuts, bolts). You can use gages to make sure that these fasteners fit nicely together. Take a look at how these tools are used and how tolerant they are to wear and tear. Thread Gages Thread gages—also known as pitch gages—are used to check the pitch of a thread (the helical structure) on a screw or a working piece's hole. However, the word "pitch" can be a little misleading. Instead of referring to the height of these threads, the pitch is referring to the the number of threads per inch or centimeter and how close they are to one another. There are different thread gages on the market: some look like rods while others look almost like pocket knives. The ones that look like rods are sometimes called go-no-go instruments. That's because one end of the gauge will have a GO end and a NO-GO end. The GO end should fit cleanly into a nut, while the NO GO end should be stopped by the nut. The ones that look like pocket knives have various blades. Each blade has a triangular serration that will correspond with differences in pitch. Although both tools don't give you exact measurements, they will allow you to roughly figure out the right pitch and see if a screw will fit fairly cleanly with another threaded material. Plug Gages While thread gages check the helical structures of a working part, plug gages check whether or not a given dimension (like a hole) is too large or small. These tools look like rods and also have a GO end and a NO-GO end. Again, if the hole has correct dimensions, then the GO end should enter easily while the NO-GO end should be stopped. Tolerances of Both While Gages are often made of steel, that doesn't mean they are impenetrable. You may want to look for products that have tungsten-carbide coats or extra plating to make sure they are more durable. Even with increased durability, threaded gages should never be forced into a part with too much rotational force—a couple of turns should be sufficient. If the GO end isn't fitting into the hole, clearly the pitch isn't correct. If you use too much rotational force, you could damage the gage. Also, both threaded gages and plug gages are subject to a phenomenon called galling, or col-welding, where surfaces are placed under pressure and began to expand, causing a nut and bolt to permanently weld together! You can prevent galling from occurring by making sure that your gages are well lubricated with oil. You should also look for triple-cold stabilization, which means that the gages have been frozen and thawed and can withstand galling. Lastly, look for any debris that has stuck to your gages. Tiny chips from burred materials can actually adhere to the surface of gages and cause warping and galling. For more information, contact companies like WESTport. 

Screws May Be Simple Machines, But They Aren't Simple

When you look at a screw as you are putting together that piece of flat-pack furniture that you just bought from that huge box store, you might think that the screw is pretty simple, but it really isn't as simple as you might think.  Simple Machine A screw is actually one of the classical machines that have been around for centuries. The screw itself is a force multiplier, which means that it takes the force that you put into it and increases it. A screw also takes the rotational force that you put into it and changes it. As you turn the screwdriver, the screw rotates and it turns into linear motion, which means that the screw goes forward. That's what makes the screw a simple machine, but that's not all that goes into the screw. There's also the thread.  Thread The thread is the ridge that runs in a spiral around the body of the screw. There are all kinds of measurements and information that go into making that thread work for any application. The thread can run so that turning the screw to the right will tighten it up, or it can be reversed so that you have to turn left to tighten the screw. However. most screws turn to the right, which makes the mnemonic righty tighty, lefty loosey work so well. Most screws are also a single start screw. That means that there is only one thread that runs from the base to the top of the screw. Those are the most common type of screw out there. There are also double start screws. With these screws, there are two threads that run around the cylinder of the screw.  Screw Thread Measurements When it comes to measuring the threads on the screws, there are two important measurements to know. Those are pitch and lead. The lead of a screw is the amount of distance that the thread travels around the screw through one whole rotation, so if you were to draw a straight line down the screw, the lead would be the distance the thread would travel from that line until that line comes back to the starting point again. The pitch of the screw is the distance between crests of the thread. In a double start screw, the lead would still be measured on only one thread at a time, but the pitch would be counted from crest to crest, no matter which start the crest is from.  That screw that you are hoping will hold your flat pack furniture together isn't as simple as it may look, but it will work, no matter what. 

A Look at Common Gages Used in Mechanic Engineering

Watching a mechanical engineer work with their repertoire of tools can be quite fascinating, especially if you have a keen interest in mechanical processes. One of the smaller tool types you will see an engineer reach for the most while they work are various forms of gages. Gages are used for all kinds of different measuring purposes, and there about as many gages out there to learn about as there are types of major hand tools. Take a peek at some of the types of gages you will see a mechanical engineer use while they are working on various tasks.  Thread Gages  Thread gages are pretty interesting in their design, and you may not know it if you were holding one in your hand. Some thread gages fold into themselves like a pocket knife, and others for larger measuring practices come in sets. These gages have a set of measuring devices on them that are designed to slip between the threads of a piece that has threads bored in the shaft, such as a screw or a bolt. A mechanical engineer may pull out a thread gage to measure the distance between threads on a bolt to ensure it is going to seat properly in a bored hole, for example.  Ring Gages  Ring gages, sometimes referred to as circular gages, have a telltale ring shape. These gages serve several different purposes, but they are almost always used to measure the circumference of an object that is shaped like a cylinder. For example, if a mechanical engineer is working on a piece of metal pipe and needs to quickly check its diameter, they may grab a ring gage, slip it over the pipe, and get a quick look. These gages are far more efficient and accurate than using standard measuring methods and tools, such as tape measures.  Depth Gages Depth gages are tools used to measure the precise depth of a piece. For example, a depth gage may be used if a mechanical engineer is trying to determine the exact depth of an indentation in the head of a screw to best determine what bit should be used to maneuver it. Depth gages often come in sets, and some of them have telescoping heads that can be extended into a piece with a measurement reference along the side. However, depth gages can also be in sets with each gage being an exact depth.  For more information about the aforementioned gages, reach out to an industrial equipment and part supplier near you.

Thread Gages or Thread Gauges: Understanding Exactly What You are Trying to Say

In modern English, there is a lot of misspelled words, confused words, and misused words. It is no wonder that other people from around the world have such a difficult time learning English when there is so much about your own language that natural English speakers confuse. In the following example, you will see a common industrial confusion of "gage" and "gauge," and which one is actually the correct usage in reference to a particular industrial supply item.  Gages  This "gage" refers to something of value being offered for a guarantee or to secure a service. It has always meant or referred to as "wages" received for service. While an industrial component may be of quite a bit of useful value, it would not really or ordinarily register as something you would use as payment or to secure a guarantee of any kind for any reason.  Gauges This "gauge" refers to any device that is used to measure something. It can also refer to the act of measuring something's weight, dimensions, emotions, or personal value. In either case, the whole point to "gauge" is that it is a word meaning or relating to measurement. It does not have much to do with the other "gage" in any way.  In the case of industrial gauges , the use of this "gauge" makes complete sense. Industrial thread gauges, for example, are simple devices found in any industrial toolbox. They are used to measure the distance between the threads of a screw-on component in order to best match other components that would effectively attach to the item being measured. A perfect match allows industrial repair technicians and manufacturing personnel to find the perfect fittings, nuts, bolts, and screws to complete assembly and repairs. Hence, proper usage in reference to anything industrial and definitely in reference to thread gauges, is, well, gauge . Shopping for Thread Gauges If you are shopping for thread gauges, you may very well see other companies use "gage" instead of "gauge." Despite what you now know to be the correct word and usage, you will have to google both "thread gages" and "thread gauges" in order to find sellers of thread gauges. Likewise, any time you are looking for any sort of industrial or manufacturing component that measures pressure, resistance, screw threads, etc., you will have to search for respective terms combined with both "gage" and "gauge" in order to find what you really want.  For more information, contact a company like WESTport.

Caring for Your Thread Plug Gages

If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly. Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on. Proper Force Application Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up. If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be. Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary. One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable. Full Length Measurements Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft. Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings. Utilizing Both Ends Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation. Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time. The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.

Tips for Buying Industrial Thread Gages

If you need to purchase a set of industrial thread gages for your new machine shop and want to ensure you get the most for your money, then it's vital the gages you select fit the following requirements: certified for traceability and accuracy by the NIST (National Institute of Standards and Technology) conform to the ANSI/ADME screw thread standards clearly marked with their calibrated pitch diameter In addition, each of these buying tips will help you make the best purchase for your shop's unique needs. Tip: Buy Taper Lock Gages for Low Production Environments The most popular thread gages sold on the market today are taper lock style. As their name implies, taper lock gages are tapered where they lock into their handles. This type of thread gage is the easiest to lock into its handles and doesn't slip in the handles like other styles tend to do. In addition, manufacturers of taper lock gages clearly mark each gage with its exact size and pitch diameter for ease of use. Taper lock thread gages are ideal for lower production environments where they won't quickly be worn out. They last for many hours of machining and are very accurate. However, for high-production environments, you can save a lot of money by choosing reversible thread gages. Tip: Save Money by Purchasing Reversible Thread Gages Reversible thread gages are very popular in high-use shops because they have two usable ends on each member and are cheaper than purchasing multiple taper lock gages. Once the first end has worn down and is no longer producing bores to specification, it can be easily cut off and a fresh usable end is ready to go. There are a couple of downsides of using reversible thread gages. This style of gage requires a bit of extra care locking them into place in their handles. And, once locked in, they do tend to sometimes want to slip in the handle when boring a very hard surface. Tip: Consider Buying Specialty Thread Gages for Unique Applications It's important to note manufacturers each make their own collection of specialty thread gages in response to the requests and special needs of their customers. For this reason, you may easily be able to find a specialty gage if you need one for a unique application. Before making do with a gage that isn't designed for your project, do a bit of research and find out if the gage already exists and is obtainable. Contact a company like WESTport for more information.

3 Impactful Tips to Remember When Using Thread Gages

Thread gages play an important role in many sectors. They're designed to measure the pitch of screw and nut heads. If you plan on using these gages on a regular basis in your operations, these tips will ensure everything goes smoothly.  Don't Force a Fit  There are plenty of contractors out there that try forcing these thread gages onto screw heads that they need measured. Taking this approach could create too much force, and as a result, the threads could get stripped. Then, the screw head being measured may not work as it should anymore. That's why it's so important to be gentle when applying these gages over screw and nut heads. If you don't get the proper fit the first time, keep changing out your gages until you find something that's optimal. Patience will ensure you don't have to replace a lot of your materials. Identify Gauge Type Before Using Before you start inserting various screws or nuts through thread gauges, it's important to know exactly what type of thread gauge you're working with. After all, not all thread gages are intended for the same types of nuts and screws. Thread gauges are typically classified into two categories: standard and specialized.  Standard gages will work with a lot more screws and nuts as opposed to specialized gages. To find out what you have, search for them online by entering in relevant spec information. Once you know exactly what type of gauges you're using, you'll know more about what they're compatible with. Practice Good Maintenance  So that your thread gages always work as advertised when measuring various nuts and screw heads, you need to maintain them properly. This doesn't have to be that complex either. First and foremost, get in the habit of storing these gauges in a climate-controlled environment. After all, not all thread gages have a weatherproof design. Some will, in fact, rust if exposed to the elements outside.  You should also clean your thread gages as often as you can. This will prevent residues and other particles from getting inside and affecting your gages' performance. These simple steps enable your thread gages to last for as long as possible.  If you plan on using thread gages often to measure screw and nut heads, then make sure you know what protocol to follow. Even simple steps, such as proper maintenance, will help you avoid a lot of performance issues over the years. 

Don't Take Chances: 4 Tips to Avoid Problems with Your Thread Gages

If you work in an industrial setting, you probably utilize a lot of thread gages. Unfortunately, misuse and improper maintenance can lead to premature wear and tear. Before you begin work, take a look at the list provided below. The tips included here will help you extend the life of your industrial thread gages. Keep Them Clean When working with industrial thread gages, the one thing you need to do is keep them clean. Before each use, wipe them down to remove dirt, debris and oil that could interfere with proper usage. Once you've completed your project, wipe them down again to make sure they're ready for storage. It's also important that you apply a coating of fresh lubricant before storing your thread gages between uses. Proper lubrication will help you avoid overheating and moisture damage. Apply Light Pressure If you're like most people, you apply a heavy hand when using your thread gages. Unfortunately, using a heavy hand when working with thread gages can lead to severe damage. When using your thread gages, always ensure that you're applying light pressure. You never want to force a thread gage into a component. If your thread gage won't enter or exit smoothly, remove it carefully and then inspect for damage. You could have a burr or other damaged area that's interfering your thread gage. Reduce Risk of Surface Rust When it comes to your industrial thread gages, remember that even a small amount of rust can spell disaster. With that in mind, it's crucial that you take steps to reduce surface rust. One way to do that is to avoid touching the surface of your thread gages with your bare hands. The moisture and oils on your hands can lead to rust. To avoid that risk, use gloves if you need to touch the surface of your thread gages. Otherwise, always grasp the tips of your thread gages. It's also important that you remove all moisture from the surface of your thread gages. Inspect Your Thread Gages Before Each Use You never know when your thread gages are going to become damaged. That's why you need to inspect them before and after each use. Familiarizing yourself with the condition of your thread gages will allow you to monitor issues that may become a problem. As soon as your thread gages become damaged, take them out of circulation. Using damaged thread gages will destroy your equipment and could lead to serious work-place injuries. For more help, contact a company like WESTport.

3 Key Tips When Purchasing Thread Gages

Thread gages are important devices used in many different industries today. They're designed to check the pitch of a thread on a screw. If you need some to complete your operations, then these tips are important to consider. They'll make this transaction go smoothly. Decide Between Rod and No-Go Gages  In terms of these gage's design, there are predominantly two options. These include rod and no-go gages. Both are unique and come with distinct advantages. For example, no-go gages have vastly different ends. The go-end will fit cleanly into the nut, while the no-go end will be stopped by it.  Rod-like thread gages typically are more versatile. That's because they have different blade sizes, which can measure different pitches of treads. Usually, rod-like thread gages are a little more expensive because of their added versatility. Choose a thread design that works best for your operations and budget. Choose a Reputable Brand  When you buy thread gages, you want them to last as long as possible so that you can save money on replacement costs. This generally depends on the brand of thread gage you buy. Not all are created equal. Be sure to carefully choose a thread brand, so that you're completed satisfied with this transaction. Look for a thread gage brand that has a good reputation in the industry you work in. It should be backed by positive reviews online. You also might look for a thread gage brand that's been manufacturing these gages for a long time. More experience usually equates to high-quality thread gages that work exactly as advertised.  Buy In Sets  If you're looking to get a great bargain on these thread gages, you should seriously consider getting them in a set. For a one-time fee, you can get multiple thread gages that can measure different pitch variations of threads. When looking for the right set, try focusing on thread gage variety. The more thread gage types that are included in the set, the more tasks you'll be able to complete. Also make sure the set comes equipped with a carrying case, as you don't want to lose these small tools. When it comes to checking the pitches of different threads, you need a thread gage. There are many different types today on the market. So that you're happy with your selection, take your time analyzing important details and thinking about what would work best long-term.  Contact a company like WESTport for more information.

Great Tips to Consider When Using Thread Gages

To measure leads of screw threads, a device known as a thread gage must be used. It's a staple piece of equipment for many industries. If you plan on using one regularly in your operations, these tips will prove useful over the years. Know When Certain Thread Gages Are Useful There are many different thread gage types today. You have ring gauges, leaf gauges, and plug gages just to name a few. Each one of these gages is designed for particular materials. Take plug gages. They are designed for female threads. Conversely, ring gages work best when measuring male threads. If you know what each gage is designed to do, you'll have no issues picking the right gage and then getting optimal measuring results on whatever types of threads you're trying to analyze. You'll get accurate measurements consistently. Clean Before Every Use It's pretty common for thread gages to accumulate dirt and debris. This happens more so if you leave these gages exposed to outside elements. If you have these sorts of storage methods, then the best thing you can do prior to inserting the gages into threads for measurement is to give them a thorough clean. Make sure you wipe down the exterior surface thoroughly. If you're having trouble getting into the special grooves on a thread gage, find compressed air and some cleaning solvent. Both can be used to alleviate built-up residues that would otherwise impact the precision of your thread gages. Replace Thread Gages When Appropriate Even though thread gages are comprised of durable materials, they will eventually reach the end of their life cycle. Knowing when this happens is very important so that you don't continue to use subpar thread gages that can't deliver precision measuring on a consistent basis. Typically, you can visually inspect thread gages to see what type of condition they're in. If their grooves are damaged in any way, that's an indication that a replacement is needed. You should then discard the thread gage so that you don't forget it has reached the end of its life cycle. These simple steps can help you use thread gages correctly each time. If you're tasked with using thread gages repeatedly to measure threads, then it's up to you to follow the right usage protocol. You don't have to specialize in thread gages to have success. Just read up on recommended steps and follow them correctly. Look for a shop that has thread gages available. 

Implementing Thread Gages and Efficient Storage Methods

If repairing furnishings within your business requires the use of various fasteners, keeping these vital materials classified will aid your production crew in maintaining accuracy during each project. Bolts and screws of varying lengths and thicknesses and the right helical structures can be difficult to differentiate from one another, resulting in the wrong fastener being used to complete a project.  Here are some tips for organizing and storing your parts.  Thread Gages Can Minimize Errors Thread gages are narrow, lightweight tools that will eliminate errors and could potentially save your employees some time. There are foldable and straight gages, each being equally effective in performing an accurate measurement of any type of metal fastener that is used during the restoration of furnishings. The threading that is contained on a fastener's shaft will be spaced out evenly and in some applications, more than two fasteners may need to be joined together. By using thread gages to inspect the threaded portion of a fastener, it can be determined whether a particular screw or bolt will match up with the piece that it is going to be adjoined to. Using a New Classification System When you hire your employees, they may be briefly informed about the different components that are needed to restore each type of furnishing, but it may be difficult for them to memorize the physical attributes of some fasteners. Inspect the manner in which fasteners are currently ordered and stored within your facility. If these parts are emptied into large containers, it can be easy to mix up the hardware pieces or accidentally select materials from the wrong container. In addition to requiring the use of thread gages, purchase a color-coded storage system that can help you separate fasteners and keep them organized. Use an indexing system, which involves scanning merchandise and logging it into your computer system before placing them with the other inventory. Use a teaching module to train your employees about the fabrics, tools, and hardware that they will be responsible for using each day. Perform spot checks, which involves checking the quality of each repair that is made. When old items are being refurbished, request that all of the original pieces of hardware are stored in a specific container, prior to being thrown away. Since threading on old hardware could be compromised, make it a requirement that new fasteners are used for every application that requires adjoining two or more materials together. 

What You Should Know When Buying Thread Gauges

If you regularly work with screws, bolts, and other fasteners, then you might have decided that it's time to buy a thread gauge. If you have never bought one, though, you might not really know what to look for, and you might not really know how much you will need to spend. This simple guide will help you learn a few things that you need to know when buying thread gauges.  Some Are Easier to Use Than Others First of all, you should not assume that all thread gauges are the same. Although they might all be designed to do the same job, some of them are a lot easier to use than others. If you aren't going to be using your thread gauge very often, or if you have ample experience with using thread gauges, then you might not be overly concerned. However, if you are new to using thread gauges, or if you will be using your thread gauge a lot, then you will probably want to make sure that it is very easy to use.  They're Usually Pretty Cheap A thread gauge can be a pretty handy piece of equipment to have on hand when you're working with fasteners. This doesn't mean that they are expensive, though. When you start shopping for thread gauges, you'll probably find that they are actually quite affordable. This means that you should be able to fit a higher-end thread gauge into your budget, and it might even mean that it will be worth it for you to purchase more than one thread gauge. Then, you can purchase multiple different types, or you can just make sure that you have at least one extra thread gauge on hand, just in case you need it. They Come in Different Sizes Of course, you shouldn't assume that every thread gauge can be used with fasteners of all different sizes. Some thread gauges are designed to be used to check the size for smaller fasteners, while others are designed to be used with bigger, industrial-sized fasteners. Consider the type and size of fasteners that you will be using your thread gauge with so that you can purchase one that will work well for your needs. Buying thread gauges is typically pretty easy, and it's something that you are sure to find to be worthwhile if you work with fasteners a lot, particularly if you keep the tips above in mind. For more information on thread gauges, reach out to a local industrial equipment supplier.

A Look at The Different Thread Gage Types

In the mechanical and product engineering fields, there are multiple tools that are specifically used for measurement of thread sizes and parameters, and thread gages are a good example. Thread gages are designed to measure or verify thread sizes in different materials and situations. Even though these gages are often thought of as all the same by the general consumer, there are actually numerous types of thread gaging devices that can be used and each serves their very own function that is important. Take a look at some of the different types of thread gages that may be used in product engineering processes.  Clued Plug Thread Gages  Clued plug thread gages measure the size and placement of a thread with a plug-like piece that gets inserted into the threaded opening. These gages are small in size, usually handheld, and have multiple plugs on the unit to use for testing the threading sizes and placements. Therefore, they are a common instrument used in manual measurement and can easily be used in conjunction with other measurement devices.  Micrometer Thread Gages  Micrometer thread gages are made a bit different than some of the more common thread gage types. These gages have a set of thread-shaped tips that get inserted into the grooves of a threaded opening to obtain a precise measurement of the thread size. Micrometers are often used in conjunction with other forms of gages, but they are also useful as a standalone device. Micrometers are sometimes referred to as metering devices instead of thread gages.  Thread Gaging Roll  Thread gaging rolls are used on roll thread comparators and contain an interchangeable head that can be used to measure different thread types. The primary function of the thread gaging roll is it is capable of measuring pitch and diameter of the threads. In addition, the thread gaging roll can be used to further measure the opening range of a rounded opening or hole in a unit. Therefore, the thread gaging roll can be used with or without the measurement of threads; it may also be used to measure opening diameters of smooth openings to aid in the determination of thread placements during manufacturing or production.  Overall, there are multiple instruments used in the process of creating threaded openings, and thread gages are an interesting device to get to know. Reach out to an industrial equipment supplier, like WESTport, for more information about thread gaging instruments. 

Using a Thread Gage Correctly: 3 Tips to Get You Started

Do you know how to use a thread gage? If the results of your tests are routinely inconsistent and unpredictable, there is a significant chance that you are not using the device the correct way. Make sure you know how to use a thread gage in order to get the most from the device. 1. Be Careful It's essential you use a great deal of caution when you need to use a thread gage. If you use too much force, you will not get accurate results. Mainly when you are testing with more delicate materials, like a plastic screw, if you use too much force, you will inadvertently jam the gage into the threads.  Forcing the gage into the threads will render an inaccurate reading. You should take your time and gently ease the device in, and if you meet a great deal of resistance, you might need to alter the configuration altogether.  2. Review the Rating If you routinely use more than one gage, it's a good idea to look at the rating of the gage before you use it for testing. If you fail to perform this step, you might run into some discrepancies. The reason this step is so important is that different countries have different rating standards.  For this reason, using a gage rated for one country to test a thread engineered and manufactured in another country might give you an inaccurate reading, which could be false. Always use a gage that meets the same rating standards as the origin of the thread you want to test. Keep in mind that some countries do have similar ratings, but you will need to know this information beforehand. 3. Remember to Calibrate A thread gage is a device that you can get a great deal of use from; however, long-term use does take some work on your part. Make it a point to calibrate the thread gage routinely. Calibrating is a way of resetting the device. If you do not calibrate the gage, the gage variation of the device will not be reset and accurate. As a result, any testing that you perform with the gage going forward will not be accurate. To calibrate correctly, you will likely need to use a calibration gage. Research your specific gage to determine how often the device needs to be calibrated for the best result.  With your increased knowledge and a quality gage, you will find greater results and find it easier to perform your qualitative test and ensure your results are accurate.

Tapered Thread Gages for Accurate Measurements

The right thread gage is an absolute necessity when it comes to ensuring that components fit together properly during the assembly process. Tapered thread gages are often used because of their diverse ability to measure both size and taper of the threads on each component in an assembly kit. There are a few different types of tapered thread gages available on the market, so be sure that you choose the gage best suited to meet your measurement needs. Tapered Thread Plug Gages One of the thread gage varieties you might consider using is the plug gage. These gages are operated by hand. The plug is screwed into the interior of the component you want to measure. This allows you to determine the exact measurement of the component's threads. If the tapered plug gage is within a specific number of turns from being flush with the end of the component when fully inserted, the threads lie within acceptable tolerances. The number of turns that are allowable will vary based on your project design. Tapered Thread Ring Gages Another type of tapered gage you might turn to for accurate measurements is the tapered ring gage. These gages are designed specifically for measuring external threads on the components you are working with. The ring is fitted over the exterior of a pipe or other component, then screwed along the threads of that component until a snug fit is achieved. The gaging end of the ring should be within a certain number of turns from the end of the component. This means that the threads measure correctly and can be utilized in your assembly. If the ring gage doesn't allow for permissible tolerances in thread measurement, you will know that your threaded component is not suitable for use. Limit-Type Tapered Gages A third class of tapered gages include limit-type gages. These specialized tools are designed to eliminate the need to count turns when measuring thread tolerances. Instead, a limit-type gage  is notched according to minimum and maximum variances. If your threaded components can be screwed to within these notched areas, you know that the measurement of the threads is acceptable. Limit-type gages can be either plug or ring style for maximum convenience. Invest in many different types of tapered thread gages so that you will always have the right tool to complete accurate measurement testing. This will help improve the quality of your products by increasing the accuracy of component assembly. Contact a company, like WESTport, for further assistance.

3 Key Features to Look for in a Thread Gage

If you have to check the pitch of a thread on a screw, then you'll need to invest in a thread gage. It can help you carry out this inspection quickly and effectively. There are a lot of thread gages on the marketplace, but you can be happy with what you get by actively pursuing the following features. Durable Design No matter what type of thread gage you end up with, you want it to last for many years to come. You then won't have to concern yourself with an inconvenient replacement. How durable thread gages are depends on the material they are made out of. You would be hard-pressed to find a more durable material for thread gages than steel. It is exceptionally strong and capable of holding up for a long time. Even if you're a little rough with a steel thread gage or accidentally drop it, you can rest assured its condition won't be greatly affected.  Comfortable Handle If your operations require you to check the pitch of screws often, then you want the thread gage to be comfortable to use. This is dependent on the type of handle that it comes with. For instance, a thread gage with an ergonomic handle will be much easier to hold for a long time. It fits the natural curves of your hand and subsequently reduces the occurrence of hand fatigue. Soft materials wrapped around the handle can also benefit you from a comfort standpoint. Replaceable Gage Member After using a thread gage a lot throughout the years, the gage member can actually wear down. This makes it quite difficult to use the device accurately. In this case, you'll be better off going with a thread gage that has a replaceable design for the gage member. After this component has worn down and is no longer easy to use, you can simply detach it from the thread gage and insert a new one in its place. It will be as if you have a new thread gage, only you won't have to spend as much money because gage members are pretty cost-effective today. Checking the pitch of threads on screws won't be difficult if you have a thread gage. Buying one of these special tools doesn't have to be hard or stressful either if you know what aspects to focus on when you go out shopping in person or online. 

Thread Gages for Plumbers

Professional plumbers often go above and beyond their clients' expectations when installing and repairing plumbing systems. Most laypeople don't understand every detail that plumbers have to pay attention to when installing leak-free pipes and fittings. One important step in ensuring that a plumbing installation is free from leaks and lasts as long as possible is properly threading freshly cut pipes. If you cut your own pipe threads, here is what you need to know about thread gages. Thread Plug Gages If you cut threads onto the interior of a pipe, you can verify the exact pitch and spacing of the threads with a thread plug gage. These gages fit inside pipes the way bolts fit into nuts. Simply spin the gage gently into the pipe and make sure it fits snugly. If there is any wiggle room between the thread plug gage and the pipe or if the plug gage simply won't thread into the pipe, the threads are almost certainly cut incorrectly. Remove the plug gage gently to avoid damaging the threads, and visually inspect the pipe threads to ensure a perfect seal. By using both a thread plug gage and a visual inspection, you can virtually guarantee perfect threads. Thread Ring Gages Thread ring gages are the opposite of thread plug gages. These gages fit onto the outside of threaded pipes. If you have added threads to the outside of a pipe that is designed to fit into a plumbing fitting, those threads need to seal perfectly with threads you didn't cut yourself. Fit the thread ring gage over the pipe threads and spin it to check for the correct thread pattern. If the ring gage spins smoothly and firmly into place, you know that your pipe threads are cut perfectly. It is still important to visually inspect the threads for imperfections that could lead to leaks, but the ring thread gage will ensure that your threads are cut to the right pattern. Standards and Materials The National Pipe Tapered threads that plumbers use have to comply with ANSI/ASME B1.20.1. Although pipe thread cutters are designed to cut threads to that standard, these cutters can lose precision with extended use. An essential element of maintaining your plumbing materials and the quality of your installations is verifying that your pipe threads are within accepted standards. Pipe thread gages are made from strong tool steel, and because they don't have to cut through metal, they won't degrade as fast as pipe cutters. You can rely on your thread gages to help you guarantee the quality of your work and prevent leaks that could affect your reputation and bottom line. To learn more about thread gages, contact gage manufacturers in your area.

Appreciating the Different Types of Thread Gages Used for Measuring

The small components that you use in your machine shop are critical to your ability to handle repair or assembly projects and serve your customers. To ensure that parts like screws, bolts, and nuts can be used effectively, you need to gauge the threads on them. Gauging the threads calls for you to use special tools designed for measuring them. These different types of thread gages can make counting threads on these parts easier for you and your staff. Leaf Gauge A leaf gauge is a thread gage that fans out like a leaf when you use it. Its design has also been likened to a Swiss Army knife. It is especially useful for measuring a wide array of threads. It can even be used on parts that have the same thread diameters on several pitches. Its compact, fanned out design makes it quick and easy to use. However, it is not as effective for measuring the full circumference of thread. Still, when you want a thread gage that offers versatile measuring, you could keep a leaf gauge on hand in your shop. Ring Gauge Ring gauges are used to measure the threads on parts like bolts and screws. These parts are said to have male threads on them. The ring gauge that you use on them can measure both diameter and pitch.  As their name implies, ring gauges are round in design and have a hole in their center. They are not quite as versatile as leaf gauges. However, they come in a variety of sizes to ensure that you can measure screws and bolts of all dimensions. Plug Gauges Plug gauges are used to measure the threads in nuts, which have female threads. A plug gauge features a cylindrical design with gauges on each end. It can be placed inside of a nut to measure the interior threads. Its design makes it more versatile for measuring threads in cylindrical or round parts than leaf or ring gauges. These types of thread gages are a few that are available to you. They are useful for counting or measuring threads in small parts like bolts, nuts, and screws. They also ensure that the components that you have on hand can be used for repairs and assembly projects. These gauges vary in design and function. Their designs allow them to go around or be inserted in parts to measure the threads.

What Does a Thread Pitch Gauge Measure?

If you are a blacksmith or metal worker, there are times that you are going to have to tap a screw. That means that you are creating screw threads on a screw or pipe or the receptacle so that the two pieces can be connected. Before everything can be connected, you are going to want to make sure that the threads are the correct size, which means you are going to need to use something like a thread gauge to measure that the threads are the right distance apart.  Screw Threads  The thread of the screw is what transfers all the energy you put into screwing the screw in from the rotational force to linear force, allowing the screw to dig down into material that the screw is being driven into. Part of what allows this to happen is the lead and the pitch. These things can be the same when it comes to some screws, but they aren't always the same.  Lead and Pitch The lead is the distance that the thread travels along the axis of the screw. The lead doesn't follow the thread around the axis of the screw; it measures the distance between the two parts of the thread when they are at the same point along the axis in one single rotation. The pitch is the measurement from the top of one crest of the thread to the next crest. In a single start thread or one that has only one thread from the top to the bottom, those measurements are always going to be the same. However, there are such a thing as double-start screws, and the pitch and the lead are always going to be different with those kinds of screws. In a double-start screw, the lead is going to be measured along the same thread, ignoring the other thread. When you measure the pitch, it's still going to measure the crest from one thread to the next, ignoring the fact that the threads come from different starts.  Thread Gauge A thread gauge is a tool that will allow you to measure the pitch. Each of the measuring sticks will have gaps at different spacing, and you measure the lead and pitch by taking the tool until the correct size is found. That will give you the proper measurement and will help you find out whether the screw measurement is metric or imperial.  It's important to make sure that screws and pipes have the proper measurements. A thread gauge will help you find out the pitch and lead of any screw so that you know if it's been tapped correctly. 

A Look at the Uses of Specific Gauges in the Manufacturing Industry

When you head off to the hardware store and pick up a section of pipe, a piece of PVC, or a metal fastener, it is really hard to appreciate just how much work went into getting that piece in your hands because it is so easily accessible. However, everything in a hardware store that has a specific size or rating has gone through an insane amount of testing and regulating before it got to you and your hands. The truth is, there are all kinds of gauges and gadgets used to perform tests to ensure products are exactly what the customer needs. Here is a look at three of the specific types of gauges used in the manufacturing business.  Ring Gage  A ring gauge is a small hand tool that is most often used to measure the outside circumference of a round-shaped item. Some of the things that are probably tested by a ring gauge before leaving a manufacturer's facility would include things like: Plumbing pipes Tubular automotive components Bathroom fixtures  Screws, nails, and other fasteners This gauge usually boasts of multiple-sized rings that slip over the outer shape of an elongated item to give the gauge user a look at the exact diameter.  Thread Plug Gage If you have ever bought a piece of pipe that is threaded on the inside on either one end or the other, you have handled something that was likely tested by a thread plug gage at some point. These gauges make sure the inner threading of an item is exactly as it needs to be by measuring the size of the threads inside. Thread plug gauges are extremely important to a manufacturer because they must be certain that the products they send out are capable of accepting specifically threaded parts and elements.  Limit Gage A limit gauge can refer to a few different things in the manufacturing industry. There are large pieces of equipment that are often used in product testing that do have on-board limit gauges. For example, a piece of equipment designed to measure the tensile strength of a piece of tape may be called a limit gauge. However, there are also smaller, hand-held gauges that are often used on production and assembly lines to do rapid tests on small items or products. These gauges always have the purpose of testing for a specific limit, whether it is direct force, tensile strength, or something else. 

A Useful Care Guide for Thread Gages

Thread gages are important for checking the pitch diameter. If you have a couple and want to ensure they continue to work effectively, you'll need to maintain them properly. This doesn't have to be difficult if you utilize this care guide.  Be Wary of Extreme Temperatures Even though thread gages are pretty durable, they're still comprised of metal. It can thus expand and contract when exposed to extreme temperatures. That's not ideal because it will affect the precision of the thread gage, making it perform poorly. You thus want to keep gages away from extreme temperatures, both hot and cold. One thing that can help with this is a climate-controlled storage space. A shed or inside a garage, for example, are great locations for thread gages because of the adequate temperature protection they can provide.  Clean Regularly After a while, dirt and debris can build up in your thread gages. Although they may seem minor, they can actually have a dramatic impact on how your thread gages work. It is thus a good idea to clean your thread gages as often as you can. A helpful tool you can use for this cleaning task is a pressure washer. It will spray pressurized water into the grooves on your thread gages, helping remove dirt, debris, and other residues. You won't have to get your hands dirty at all, and you'll be able to clean a lot of thread gages at once quickly with minimal effort. Use Lubricants Often One of the most important substances you can use on thread gages is lubricant. It will keep your thread gages in great condition for years. It's particularly helpful at preventing corrosion, which is the last thing you want to happen. When looking for an appropriate lubricant, you'll want to make sure you get a substance that is specifically designed for thread gages. Otherwise, you could end up doing more damage than good. Easy peel wax coatings work particularly well for thread gages and their solution isn't so potent that you have to worry about causing damage. Apply lubricant as often as you can. If you rely on thread gages a lot for certain projects, then you'll want to keep these components in great shape for years. You don't have to struggle at all as long as you know what care steps to take, as well as keep a consistent maintenance routine going throughout the year. 

Why You Should Work with Thread Gages

There are many products and tools you can use to assist in maintaining and perfecting an industrial assembly line. However, few products are as useful as thread gages. These tools offer many unique advantages over other similar options and can work across a wide range of industries, making them a must-have for just about every industrial business. They Are Backed By Standards One of the first things you should know is that thread gages cannot just be made cheaply or haphazardly. All thread gages used for industrial purposes must be manufactured according to standards put in place by the United States. In order to be sold, these thread gages must meet additional standards as well. This means that, if you buy your gages from a reputable US-based seller, then you have little to worry about in terms of quality and functionality. The same cannot be said for other common tools used for calibration and assembly. They Ensure Accuracy In many industries, the accuracy and precision of the finished product are of the utmost importance. A product that is slightly too big, for example, or slightly too small may not work or could even prove dangerous depending on its purpose. Thankfully, thread gages are created with accuracy in mind. When properly calibrated to meet the exact specifications of a particular project, they enable you to achieve precise, uniform results every time. They Are Made From Quality Materials Good thread gages are made from extremely high-quality, durable materials. Many, in fact, are made from aged steel, which has the benefit of being not just strong but stable and non-reactive as well. While you should take care to ensure that your thread gage is made of suitable materials for your particular purpose, almost any nationally approved thread gage will be made of suitable, safe materials. They Are Affordable With the many advantages that are tied to thread gages, you might expect these tools to be very expensive. However, compared to other calibration equipment on the market, they are actually surprisingly affordable. Furthermore, since thread gages are designed to last for a very long time and provide years of use, you'll replace them less often, which saves you money in the long-term as well. In all of these ways, thread gages are an incredibly beneficial and useful tool. If you think they could work for your specific need, look at different options to find gages that match your intended purpose.

What is a Thread Gage?

When you are out on a job site, you are going to have to deal with all kinds of equipment and material. You may not always know all the ins and outs about about every single piece of equipment. That can include what kind of thread pitch you are working with when it comes to anything that has been threaded. When working with threaded objects, it can be very difficult to find exactly what you need, especially when you're trying to find just one individual screw, bolt, or piece of pipe in the midst of a bunch of other types. But there are gadgets you can use to help you determine which one to use. One of those gadgets is a thread gage. Before discussing thread gages, though, there are two points you need to know: Screw Lead and Pitch The screw lead and the screw pitch are very similar and in many cases are the same thing. They are both distance measurements. The lead refers to the distance that the screw travels in one full 360 degree rotation. The pitch measures the distance between the crest of one thread and the next one. In a single threaded screw, the lead and the pitch are generally the same distance. However, in a screw that is double threaded, they are not going to be the same distance.  Genders Threaded objects come in two genders, male and female. A threaded object that is female is threaded on its interior. A threaded object that is male is threaded on the outside. A screw would be a male object and the corresponding nut would be a female.  Now that you understand screw lead and pitch and genders, read on to learn about thread gages themselves. Thread Gages and Plugs When you need to know the pitch of a threaded object, a thread gage or plug is the correct tool to use. The gages come in a set on that is generally on a ring, similar to a set of keys on a ring. Each leaf of the thread gage set has a slightly different pitch ratio. In order to use the set correctly, you just need to put the leaf up against the screw. If it doesn't fit correctly, then you will need to go up or down in size until you get the right one. A thread plug will be slightly different. You are going to have to try to screw it into the pipe, nut, or other object to see if it fits. If it doesn't, then you will need to try a different plug. 

4 Thread Gage Terms You Need to Know

If you have equipment that uses thread gages, and you need to replace or work on a thread gage, it can be helpful to be familiar with the different terminology that surrounds thread gages. Here are four terms that you need to know when working with thread gages. 1. Master Plug/ Setting Plug                                      When working with thread ring gages, you have to frequently check the calibration of the gage. The calibration of the gage is checked using a tool that is referred to as both a master plug or a setting plug. This tools allows you to check the calibration of the gage in question, and make sure that the tolerance and calibration is correct for the gage. 2. Go and No-Go When a gage is tested, its condition is usually described as either go or no-go. This is really as basic as it sounds. If the thread gage will work for the specific piece of equipment that it is being tested on, it will be marked as a go gage. If the thread gage will not work on that specific piece of equipment or is defective overall, it will be marked as a no-go part. These simple terms are used when talking about if a thread 3. Pitch Diameter When you need to replace a thread gage, you need to know the pitch diameter. When you are working with a straight thread, the pitch diameter a measurement of the diameter of the cylinder. If you are measuring the pitch diameter on your own, it is measured from where the thread ridges to the thread grooves in a straight line. On many thread gages, there is actually more than one pitch diameter. The first pitch diameter usually represents the maximum diameter of either the external or internal threads, and the second pitch diameter measurement matches the minimum diameter of the internal or external threads on the gage. gage works for a specific machine and if it is in working condition altogether. 4. Class X & W Tolerance Class X and W measure two different types of tolerance issues. Class X is a measurement of the tolerance level for working gages. The Class X measurement needs to fit the necessary tolerance level for the machinery that the gage is being used on Class W tolerance is a measurement that is used for setting plugs. This is a tolerance measure that lets you know if a setting plug gage will work for your machinery. These are just a few of the terms you need to know if you are working with thread gages.  Knowing the terminology surrounding gages will help you take care of, maintain, and replace your gages accurately and effectively. To learn more, contact a company like WESTport. 

Using Thread Gauges for Improved Product Quality

Many of the products that consumers use each day feature nuts and bolts in their design. These nuts and bolts fit together tightly via a network of threads along the interior surface of the nut and exterior surface of the bolt. The thread patterns must fit together properly in order to create a solid connection. Thread gauges are used by industry professionals to test the parameters of nuts and bolts. Understanding these thread gauges will help you better identify how incorporating them into your production practices will improve the quality of your finished products. Thread Plug Gauge The first type of thread gauge that you will need when testing thread patterns is a thread plug gauge. This type of gauge is designed specifically to test the parameters of the thread pattern on internally threaded parts (like nuts). The thread plug gauge resembles the post of a screw, with two distinctive ends. One end, the GO end, should be able to pass through the nut entirely with minimal effort. The other end, the NO-GO end, should not be able to pass through the nut at all. If a nut performs well when tested with both ends of the thread plug gauge, then the nut is deemed effective and safe for use in product assembly. Solid Thread Ring Gauge The second type of thread gauge that you will find useful in testing thread patterns is a solid thread ring gauge. This gauge is used to test the receipt of a screw or bolt. The solid thread ring gauge consists of two separate rings. Just as the nut must past tests administered by both the GO and NO-GO ends of a thread plug gauge, the screw or bolt must pass tests administered by the GO and NO-GO rings of a solid thread ring gauge. The screw must pass through the GO ring completely and fail to pass through the NO-GO ring.  A passing performance means that the pitch and thread pattern of the screw is correct. Routine inspections can help improve the quality of the products that you manufacture each day. If your products utilize threaded nuts and bolts, then testing the correctness of the thread patterns on these components is critical. Invest in a thread plug gauge and a solid thread ring gauge to help you carefully determine which nuts and bolts are equipped to withstand the test of time and perform properly. 

A Guide to Buying Thread Gages

If you are interested in getting the most from your industrial work, it's important that you do your due diligence and stock up on the parts that will serve you. These are parts that help with your equipment automation and ensures that you are in good hands regardless of what sort of work your business conducts. Consider the tips below so that you can look into purchasing thread gages for your industrial company.    The benefits of buying thread gages  When you are looking into purchasing thread gages for your industrial company, you need to understand why buying these plugs are to your benefit. For one, these thread gages are incredibly easy to use and affordable. You will have a lot of options in front of you that will allow you to apply a coating to your thread gages so that they are protected. When you use these thread gages to your advantage, you will find that your industrial equipment will be kept at its best, so that you receive high-quality performance for your industrial business as a whole. Regardless of what sort of industrial company you run, you'll be in a great position to manage the use of these thread gages for the long haul.  Shop for the best thread gages you can find No matter what kind of industrial work you conduct, it's important that you shop around for the right models and types available. There are a number of different thread gage types that you can look into, to include NPT thread gages, ACME thread gages, UN thread gages, and metric thread gages. Regardless of what you are interested in, there are contractors that can help you figure out what you should buy, and there are pros and cons of each decision. Make the most out of these purchases by doing your due diligence with your research.  Set up a budget for your thread gage purchase To get what you need out of your thread gage purchase, it's vital that you look into the specific model and serial numbers so that you can shop around. When you have a budget going into the purchase, you will be able to manage your spending and ensure that you are getting what you need out of the process. Buy a warranty for your thread gages as well to be sure you are covered.  Utilize these three tips to get the most out of your thread gage purchases. 

How to Keep Your Thread Gages in Good Condition

Thread gages play a critical role in the operation of industrial equipment. They can also be easy to overlook though when it comes time for maintenance or care, likely because most industrial equipment has much more complex or larger parts that your workers will pay attention to first. Thread gages that go bad though could affect your entire operation so you do have an incentive to make sure your gages last for as long as possible. To that end, here are some tips that might help you get more longevity out of these important devices. Be Aware of the Temperature at All Times Thread gages are designed to be incredibly precise when used properly, but it's important to remember that thread gages are made from metal and that metal can expand or contract. If you expose your thread gages to a temperature extreme either while the equipment is in operation or while storing unused gages, this could lead to a future problem. If the metal in the thread gages expands or contracts too much, this will lead to your gage being far less precise. Keep an eye on the temperature in any room or area where a thread gage is located and either move the gage or change the temperature as needed. Coat with Wax for Lubrication Hopefully, you realize that all of your complex industrial equipment is only as good as the lubrication for its moving parts. Thread gages need proper lubrication as well to ensure continued precision and efficiency and to keep problems like corrosion at bay. Most seasoned users of thread gages lean on peel-able wax coatings which are placed over the thread gage to protect it while the equipment is in operation. Periodically inspect your wax or another source of lubrication and adjust as needed. Regular Cleaning is Key Even with your wax lubrication also serving as a barrier that can keep dirt at bay, thread gages can acquire dirt or debris over time. But every time even a bit of dirt gets into the thread gage, it will potentially put the device's precision at risk. Shut down your equipment and make sure your thread gages are properly cleaned at least once a month or more often for frequent use cases. If you want your thread gages to continue doing a great job now and in the future, regular maintenance and cleaning are key. Contact WESTport today for more information.

There are 4 Measurements that a Thread Gauge can Measure

When it comes to pipes and screws, or anything that has threaded section to it, it's important to make sure that threads are measured correctly and that the measurement is labeled so that when people go to buy the pipe or screw, they know what they are getting and they are able to get the right thing. That takes a thread gauge. This tool is used to measure the thread, but how are the threads measured? Threads Per Inch One measurement for threads is the threads per inch, or TPI. This is a pretty simple measurement. You just take an inch of the screw and count how many threads are in that inch. This works best on screws and pipes that aren't metric. Metric screws use a different count. They are measured by the thread pitch, which is one of the things that a thread gauge will measure.  Thread Pitch The thread pitch is measured by looking at the space between the crest of one thread to the next. It doesn't matter if the thread is a single tap or a double tap screw, the way to measure the thread pitch is still going to be the same, from the crest to the crest.  Lead A lot of people confuse the lead and the pitch because the way that they are measured can look very similar. The lead of the screw is also measured using a thread. The difference is that the lead is measured by counting the distance that the screw or pipe would travel along its axis from one point to the parallel point on the threads. In a single tap screw, the lead and the pitch should be generally the same.  Start Starts are super easy to measure. The start of a pipe or screw thread is just that, the place where it starts. A single tap screw has only one start, where a double tap screw has two starts, one for each thread ridge. Adding the additional thread of a double tap screw will slightly change the way that the pitch and lead are measured. When measuring the lead, it will be measured between the threads of the same thread ridge, ignoring the second thread ridge altogether. The lead, however, will use both thread ridges as part of their measurements. It will still measure from one point to the next along the travel of the screw.  Measuring pipe and screw threads is important. A thread gauge is used to take several measurements in order to correctly size the thread. For more information, reach out to companies like WESTport.

3 Impactful Features to Look For in a Thread Gage

Thread gages are instrumental for a lot of industries today. They are designed to measure thread size and diameter of various fasteners. If you're purchasing one for your work operations, then actively look for the following features.    Weatherproof There may be a point in time when your operations take place outside. It can be easy to leave your equipment outside exposed to the elements. You won't have to worry about doing this when you invest in a thread gage with a weatherproof design. If you forget to take this gage in for whatever reason, the weatherproof design will keep it protected. You won't have to worry about issues like rusting or structural damage taking place. Rather, the thread gage will remain perfectly intact and you can use it perfectly the next day without any issues. Weatherproof thread gages typically have a powder coat on them for added durability. Ergonomic Design  If you plan on using the thread gage a lot around your work site to inspect various fasteners, then you need to make sure it has a comfortable design. This really depends on the portion of the thread gage that you hold onto while measuring fasteners. Ideally, you want this portion to have an ergonomic design. Your hand will then be able to grasp onto it comfortably because its shape flows well with your hand's natural features. You can then hold onto the thread gage for hours and not suffer as much fatigue. This is so important for gathering accurate measurements.  Digital If you're looking for accurate readings using a thread gage, then you should really consider one with a digital design. Rather than you physically looking at the measurements on the gage, you can just place it on the fastener, and readings will be calculated automatically. You thus don't have to worry as much about human error as the digital thread gage is doing all of the work. These gages are more expensive than manual thread gages, but they're extremely convenient to use and can deliver accurate readings that you can trust. Just make sure you calibrate the digital thread gage before using it so that the data is precise. There are a lot of industries that rely heavily on thread gages today to gather important details regarding fasteners. If you need to purchase one, take your time analyzing the available options. Focus on getting impactful features that allow you to get the most out of this device.

Simple Tips for Using Your Thread Gage

Thread gages are useful tools for letting you know the exact pitch of a threaded object. However, in order for them to work properly, you have to use them correctly. That's not too difficult with a little practice, though, especially if you can follow some simple but extremely helpful tips. Be Wary Of Inconsistent Results When you're just getting started with your thread gage, take measurements of the same object a few times in a row. If you're doing everything correctly, then your result should be the same each time. If you get inconsistent results, however, take this as a sign that you either need to recalibrate the thread gage or that you're doing something wrong. Do not use your thread gage or rely on its measurements until you've sorted out the problem. Typically, once you start getting consistent results each time, you'll know you're doing things right and that you've remedied the issue. Store Your Gages Properly When not in use, your thread gages should be stored properly, which means in an area that does not experience extreme temperatures or extreme fluctuations in temperature. Too many temperature changes can cause your gages to expand and contract, which can lead to damage to the thread gage, inaccurate readings, and other problems. Thus, always find a safe, temperature-stable area in which to carefully store your thread gages whenever they are not in use. Never allow them to just lie around. If you're not using them, then they absolutely need to be stored properly. Handle Your Gages With Care When using your thread gage, be sure to handle it as carefully as possible. Thread gages are delicate, precise tools and need to be treated as such. Be very careful never to exert too much force when taking a measurement, and never jam the gage into the threads. Not only does this kind of forceful behavior make your readings less likely to be accurate, but it can also permanently damage or even ruin your thread gages entirely. As you can see, using thread gages can be a bit tricky, especially when you're just getting started. However, if you can follow these tips and the manufacturer's instructions for your specific thread gage, you shouldn't have any problems. And, with a little practice, you should get perfect, accurate readings each and every time. Plus, the more carefully you treat your thread gages, the longer they will last. To learn more, contact WESTport.

Parts Unknown: When You Cannot Tell a Screw from a Bolt or its Size

Taking machines apart to repair them almost always results in leftover parts you cannot identify, but you still have to replace. How on earth are you going to find out if this is a bolt or a screw? Is it metric or standard? What about thread width? You cannot just order replacement fasteners without first knowing what they are and their measurements. When the pieces do not reveal any information about themselves, here is what you can do next. Get out the Thread Gauges and Start Searching Gather up the threaded fasteners and pull out the trusty box of thread gauges. These devices can tell you everything you need to know about these fasteners that you have to replace. They can tell you length, the measurement of the distance between thread loops, metric versus standard measurement for width, length, and thread width, and so much more. It actually should not take you too long to figure things out if you have a complete set of metric and standard thread gauges. Write Down the Information You Gather from the Thread Gauges Once you have narrowed all of your options down to one from the thread gauges you used, write this information down. It is a lot of specific detail that will tell the company from which you are ordering exactly what it is you need. A description of the head of the fastener helps too. No head, flat head, rounded flat head, screw head, and Philips screw head are some of the ways to describe the top of the fasteners. Take Down the Name of the Fasteners after You Order When you supply the fastener replacement company with the details you collected about the damaged fasteners you have, they will tell you what these fasteners are called. Write that information down, too. Store this info somewhere where you can easily reference it in the future, or where someone else working the same job can find the info and read it. Now You Can Properly Reassemble the Machine or Equipment Once you receive the replacement fasteners, you can reassemble the machine or the piece of equipment properly. It is a good idea to have a copy of the repair manual for this particular machine close at hand. You can reference it when it is time to insert and install the new fasteners in their expected positions. There should be no unknown parts left. Taking machines apart to repair them almost always results in leftover parts you cannot identify, but you still have to replace. How on earth are you going to find out if this is a bolt or a screw? Is it metric or standard? What about thread width? You cannot just order replacement fasteners without first knowing what they are and their measurements.

Work for an Industrial Company and Buying Thread Gages? 3 Different Types that are Available

If you work for an industrial company and have been told that you need to purchase thread gages, you will quickly find there are different types available.  This is important as there are standards you must follow when it comes to these parts. To help you know what you should purchase, below are three different types of thread gages you will find on the market today that help you get your job done. Flexible Hole Thread Gages Flexible hole thread gages can assist you in inspecting the locations of threaded holes in the parts. This then helps you determine the correct distances for the threaded holes so the screw fits properly. This type of gage will work well no matter the type of hole you are working with. You can find flexible hole thread gages in metric sizes or in unified sizes. As you are using the flexible hole thread gages keep an eye on the bottom of the gage as it will wear out over time. Once this happens the gage will not provide you with the correct distances of the threaded holes. Straight Pipe Thread Gages Straight pipe thread gages are used to determine the size of the threads in the internal part. This gage can be used to calibrate threads of the part. This gage can also be used to calibrate thread parts and straighten the thread ring. You can use straight pipe thread gages to inspect internal rings for wear. This will ensure all gages that you use stay in good condition, so you know you are always meeting set standards. Truncated Thread Gages This type of thread gage is used to set adjustable thread gages and for calibration. You can also use truncated thread gages to check for wear and tear. The first half of the gage is shortened in diameter. The rest of the gage is the normal size in diameter. The shorter section is used to determine the right pitch diameter. The second half is used to determine if the angle in the products are correct. The second half also ensures the thread diameters are correct for the thread rings. Talk to a company that sells industrial thread gages, like WESTport, to learn much more about them. This company can also give you information about other types of thread gages available for you to purchase to ensure you purchase the right type.

The Benefits Thread Gages Offer for Your Hydraulic Items

Manufacturing facilities often use high-pressure hydraulic items to operate heavy machinery. If you have items like this in your facility, you owe it to yourself to buy a thread gage. These products will help keep your hydraulics running smoothly for years.     Why These Gages Benefit Your Business   Thread gages are designed to test what thread is necessary for an externally-threaded item in a manufacturing facility. There are many types of threaded items in most factories and manufacturing areas. For example, the hydraulic gear in your factory typically have an externally-threaded pipe that connects to exterior air tanks and other items. Using one of these products in your facility helps to ensure that your hydraulic equipment is fit with the proper products. They can also serve as a bridge between parts that don't quite fit together. Before purchasing one, however, it is important to know how to use one on your hydraulic gear. Using One is Typically Quite Simple Using a thread gage is a very simple process. You simply insert one of the gages on the tool on top of your externally-threaded hydraulic gear. Turn it a few times to test the width of the threaded item. At this point, you should have a reading or a better understanding of the threads you need to install items on your hydraulic gear. In this way, you can make sure that your connections are tight and that no leaks occur around the edges. Tolerances Vary for These Gages Tolerance is a very important consideration when choosing a gage for your factory's hydraulics. That's because each of these gages is built to measure different threaded areas and also manage different levels of pressure. You can usually find the tolerance printed on the side of the box or on a website that discusses the various pitches and tolerances of a gage. Usually, the width of a gage heavily influences its tolerance. For example, narrower ones usually have a lower tolerance level than wider ones. However, the tolerance can also vary depending on the manufacturer of the part. Make sure to spend a little money your gages to ensure your hydraulic parts get the connecting items they need. So don't hesitate to talk to a high-quality provider of these parts, such as WESTport, to find one that fits your facility's hydraulic parts. They can pick a gage that will work for a majority of your connective items and ensure that you only install the best parts in your facility.

Tips for Taking Excellent Care of Your Thread Gages

When running industrial equipment, one of the most important parts of your equipment is the thread gages. This piece of equipment plays an important role in the development and use of many types of industrial equipment. If you want your thread gages to last, you need to treat them correctly. Tip #1: Keep the Temperatures Steady When using thread gages, the temperature that they are exposed to matters. Although thread gages are composed of metal that is designed to withstand expanding and contracting with changes in temperature, this process can really wear them down. If you want to get as much use as possible from your thread gages, you are going to want to try to keep the temperature, as well as the humidity level, as consistent as possible. This will prevent unnecessary expansion and contraction of the metals that make up your thread gages, allowing the metal to stay strong and last longer.   Tip #2: Keep Your Thread Gages Clean Second, you need to keep your thread gages clean. When your thread gages get dirty, their function can become compromised. You should have a process for regularly cleaning your thread gages. That cleaning process should require whoever is cleaning them to wear gloves, as oil from hands is not good for the gages. Tip #3: Keep the Gages Properly Lubricated Third, you need to make sure that you keep the gages properly lubricated so that they continue to function correctly. Good lubrication allows your thread gages to run smoothly. Additionally, good lubrication helps limit corrosion, thus further extending the life of each individual gage and increasing the efficacy of each gage. When it comes to lubricating your gages, the best lubrication is an easy wax coating that you can peel off and then reapply. Lubricating your thread gages should go hand-in-hand with cleaning them. Each day you clean off the gages, you should also apply a new round of lubrication to the gage. Thread gages are an important component on many industrial machines. You need to make sure you take the time to clean and properly lubricate your thread gages on a regular basis. You should also take steps to avoid extreme temperature changes in the environment where your gages are located. These three simple steps will extend the overall life of your thread gages. Learn more about proper care of your thread gages to ensure they last as long as possible.

A Guide to Using Thread Gages for Your Industrial Equipment and Supplies

In order to always make sure you have the best industrial equipment, you'll need to find a supplier whose work you can trust. This is particularly important whenever you use thread gages. A thread gage is an important tool because it lets you accurately test the parts and components that are holding your industrial equipment together. There are lots of different thread gage types, and you will want to touch base with a company that specializes in these gages.  To this extent, use the strategies presented in this article to help you out.  Start getting to know thread gage equipment and what it will do for you The best step you can take is to do some research into thread gage tools and how they are helpful. People in everything from hydraulic machinery maintenance to various industrial systems use thread gages because they are great for inspections. You'll get to measure things like diameter, pitch, and various angles and will make your work more precise as a whole.  Take the time to invest in a thread gage of the right size and style You should also start to figure out exactly what kind of thread gage you need. For example, thread snap gages are an excellent idea because they give you accurate readings when you're inspecting external parts. Likewise, ring gages thrive when it comes to functionality. There are several different sizes you can look for as well when it comes to shopping for thread gages. Consider the brand as well and choose to work with professionals that can sell you gages that are best suited to your needs.  Learn to use the thread gage tool in a way that is useful to you It's also important that you optimize the way that you utilize your thread gages. For example, knowing which size is best for particular jobs will be incredibly valuable to you. A 7/8-9 UNC thread gage will give you different output than you would receive from a 2-12 UN or 7/16-24 UNS, so always do as much research as you can until you match up with the one that will be the most helpful.  Of course, you should safeguard your tools by applying an insurance policy or warranty, and keep brushing up on your techniques until your thread gage is used as accurately as possible.  Follow the tips presented and reach out to WESTport that can assist you. 

Thread Gauges Galore! Why These Tools Need to be in Your Standard Toolbox

Thread gauges are unique in their properties and abilities to tell you everything you need to know about screws, bolts, and nuts. In fact, you should have a full and complete set of these gauges in your toolbox at all times. Here are some valid reasons why.  Because It Helps to Know Exactly What Type of Thread You Have When you get screws, bolts, and nuts included in a box with something that requires assembly, but you are short a fastener, you are not going to know how to replace the missing fastener without a thread gauge. The thread gauge will tell you exactly what size, based on metric or standard measurement, you need. The gauge that most closely matches with the other fasteners in the box is the one you use when you head to the hardware store to look for that replacement fastener. You can test other fasteners at the hardware store with that same gauge, and/or look for metric or standard thread designations on the drawers of loose fasteners while you are there.  Because It Helps to Fit the Right Nut to the Right Bolt or Screw If you are off by a millimeter, guess what happens to the nut you just used to try to secure a bolt or screw? The nut will unscrew and fall off too easily. The thread gauge will find the exact size of nut you need for the bolt or screw size you are using. There are gauges specifically designed just for the nuts that coordinate with the gauges for the screws and bolts.  Because You Do Not Want to Guess About the Thread Size of Any Fastener Finding lots of loose fasteners around the house generally leads to dropping them in the family junk drawer, or in your toolbox to recycle and reuse later. The trouble is, you do not know the thread size of any of these loose fasteners, and that can lead to some interesting problems later when you want to and need to use them. Your handy, dandy stack of thread gauges can quickly resolve this problem, and help you get organized with all of the loose fasteners in your toolbox or junk drawer.  Because They Are the Standard Favorite Tool In Industrial Settings Most maintenance and repair technicians working for industrial companies would find it impossible to do their jobs if they did not have thread gauges. These tools are a standard in their toolboxes. Ergo, they should be a standard in yours.

Clued Plug Thread Gages: A Look at the Pros and Cons to Consider

Building your collection of measurement tools is vital if you are working in an industrial setting or do frequent measurements of machine components, and thread gages are an important example. Clued-plug thread gages are a highly preferred type of thread gage. Take a look at the pros and cons of these gages.    Pro: The clued-plug thread gage is a highly accurate tool for measurement.  If you are going for complete and precise accuracy with your thread-gaging activities, the clued-plug thread gage is an awesome choice. Since these gages get inserted into an opening fully, they give you a really nice reading of the measurements that is most often highly precise and reliable. While many types of gages are just as accurate, this type of gage works really well for certain applications.  Con: Clued-plug thread gages require investment in multiple pieces.  If you work with multiple thread sizes and do a lot of measuring, you may have to invest in several units to amass an entire collection. Of course, like most other tools, these gages can be purchased in kits. However, it would be difficult to find a kit that had every style of thread gage in it.  Pro: Clued-plug thread gages are easy to handle.  The size and shape of the clued-plug gage make it relatively easy to handle with your hands and fingers. Most of these gages have a long hexagonal shaped body that has flattened sides for easy grasping. If you are shimmying the gage into a tight area, the narrow stem of the gage allows you to do this with ease. With some other types of thread gages that have multiple measuring tools, this can be harder to do.  Con: These thread gages can be harder to contain.  Because you will have to have multiple units to measure multiple thread sizes, and each unit is an individual piece, it can be harder to contain all the gages in one place. For example, if you have a dozen or so gages, it is easy to misplace them or find them missing in a sea of other larger tools in your toolbox. The solution to this is to keep your clued-plug gages in a small container all together and place them back in the container after each use. If you buy a kit of these gages, they will usually come with a small snap-in carrying case of some sort. 

Thread Gages for Industrial Use: Common FAQ

Hand tools are a big part of many industrial operations, though hand tools get far less attention than the larger industrial pieces of equipment. One of the most commonly used types of hand tools in an industrial operation is a tool that is used to do manual measurements of fasteners. Thread gages, which can also be referred to as pitch gages or thread plug gages, allow the user to measure the pitch between the threads on a screw, so they serve an important purpose. Here is a quick look at some of the most common questions about thread gages and the answers you should know.  What are thread gages made out of? Thread gages are most often fabricated out of steel and metal alloys. You can find lightweight gages that are designed to be easy to handle that are made out of aluminum alloy or even some copper or tin. However, these lightweight units tend to bend easier and may not last as long as those units that are crafted out of steel, which means the steel versions are more popular.  How is the thread gage properly maintained? To properly maintain a thread gage that is used on a regular basis in your business operation, you should:  Make sure the gages are kept clean after each use Store the gages in a dry place like a toolbox when not in use  Follow the manufacturer's guidelines about using the thread gage  Avoid using the gage on excessively hot fasteners before they have properly cooled  It is a good idea to periodically wipe down the gage with a tool-cleaning solution and allow it to properly dry before storage.  Are there different types of thread plug gages? There are many different types of thread plug gages. Primarily, you can find these gages in multiple sizes, which is often necessary if there are numerous types of fasteners that you measure in your operation. Standard gages are the most common, but you can also find gages that are made for metric or imperial measurements.  How durable are these gages? As long as the hand tools are properly maintained, they can last a really long time. The metal bodies of the gage and the fasteners that hold the different measuring mechanisms together are highly resilient. Just make sure you consistently follow usage directions and never put a lot of pressure on the tool while it is in use. 

Keys for Finding the Best Thread Gages

If you are interested in a set of industrial thread gages, it is important that you look into the inner workings of these machines. Because these parts are so readily available, you'll have no problem shopping for them and finding whatever you are looking for. These are some of the most crucial components of any kind of industrial machinery that you need, and you'll enjoy a lot of the perks that come with the territory.  Follow these strategies in order to find a nice set of thread gages.  Get to know the different kinds of thread gages that are sold on the market If you're trying to handle your industrial work that is incredibly useful, it's crucially important that you search for what kinds of parts are on the market. Some examples of thread gage types include plug gages, go gages, ring gages and several other kinds of fittings. Determine how these thread gages are measured and what kind of industries they are meant to serve. You will have a much greater opportunity to keep your machines working in a way that is effective when they are tightened and well-kept due to the installation of the right parts.  Find the thread gage repairs that are best for you It is important that you do everything in your power to ensure that your thread gages should be installed the right way. By shopping around for the right type of gage, you'll be able to look for cost estimates that are useful and that will help you stay within your budget every step of the way. These are parts that should be purchased in bulk and will allow you to manage the care of any sort of gages that are cared for.  Take the time to find work from a licensed and insured manufacturer that can assist you, and ask what they currently have in their inventory. When you are looking for a set of thread gages in your home, make sure that you also keep up with the temperatures that your machinery will operate under so that they don't melt or corrode under the pressure.  Find the help of a licensed and insured professional that can give you whatever semblance of service you are in need of and let some contractors assist you. Determine what kind of part you need and don't hesitate to shop around until you find the best thread gages.

3 Ways to Make the Most of Thread Gages

Having checks and balances keeps everyone safe. With large industrial projects. sometimes those checks and balances happen in the form of thread gages. These gages give you what you need to test out your equipment and make sure that you have accurate measurements. There are loads of mistakes you can make when using them and there is plenty to gain by choosing correctly, so you should get to know thread gages so they can be useful to you. 1. Determine why you need to use thread gages and what kind of machinery they will be helpful for Part of the benefit of thread gages is that they can help you to keep any kind of machinery as accurate as possible. The onus, then, is on you to make sure you are using the right gage for the right kind of machinery. Leaf gages, ring gages, go/no-go gages, and plug gages are all different variations of thread gages that have their different uses. They are all fairly easy to use and relatively affordable, so don't hold back from buying a few gages and getting some experience using them right away. It is better to learn how to test and calibrate them quickly instead of losing sleep over which type does which job. Experience is the best teacher, so start learning some lessons. 2. Calibrate the thread gages and reassess You will have to calibrate and reassess your thread gages. During calibration, you need to be sure that every single portion of the thread gage is clean and blemish-free. Little nicks and scratches can make them very inaccurate, which will throw your business productivity off as a whole. Don't keep your thread gages anywhere that is intensely hot or that allows them to get dirty. 3. Buy as many as you need Since using thread gages will take some trial and error, it is best to start by buying a variety. You can shop around a lot to be sure you are getting the right kind of thread gage, and you should make sure that each one is serving its role. You can talk one-on-one with service shops that help clients like you buy any kind of thread gage that you please. These three tips will help you out when you are trying to buy any kind of thread gage. Learn more now by reaching out to thread gage suppliers in your area.

A Look at the Common Applications for Thread Gages

In industrial processes, thread gages are some of the most valuable tools there can be, but you really don't hear a whole lot about them because they are one of the smallest tools that are used in different applications. Thread gages are handheld tools that are designed to give precise measurements of the pitch of screw threads. Whether you are an industrial business owner yourself, an average handyman, or you are just a regular joe or jane with curiosity about industrial tools, you probably want to know a little more about these tools. Here is a look at some of the most common applications for thread gages.  Measuring Plumbing Pipes Plumbing pipes and components that screw together have threads that must be adequately sized when a plumber has to install new lines. In the even they come across a threaded pipe and need to know the exact size of the threading, they can use a thread gage to get the measurements instead of haphazardly trying to measure them by hand or estimate the size. Because threads are always designed to industry standards, there are only so many sizes out there, so a thread gage is capable of giving the precise thread spacing for replacement parts.  Measuring Automotive Components If you are working on a car's engine, have to replace a bolt, but only have the hole to determine the size of the bolt you need, you have to know the size of the threads inside of the hole. In this situation, a thread gage would be especially useful. Without one, you would be left having to pick up multiple bolts to try and find one that will fit or using a rethreading tool to cut new threads and use a larger bolt, which isn't always going to give the best fit.  Measuring for Manufacturing Processes Manufacturing companies don't always make every single part of what it is they are assembling in the factory. Most often, they utilize parts made at different facilities to create a whole product, at least to some degree. If a manufacturer is assembling a product that involves the use of parts made by a third-party, they may not have the exact thread spacing for proper hardware placement. With a basic thread gage, the employees can quickly get measurements of receptacles in parts, so they know exactly what type of bolt or screw they need to complete the build. 

3 Tips for Buying and Using Thread Gages

When you work on any sort of industrial assembly line, it's important that you do everything possible to get the best equipment to help you. No matter what sort of business you own and operate, it's crucial that you shop for the thread gages that will be best for your machinery. If you have never purchased these pieces of equipment before, take some time to the ins and outs of them. You can do that by following the tips below.  #1: The benefits of buying and using thread plug gages If you are thinking about purchasing thread gages, it's crucial that you understand why they are beneficial in the first place. For one, these thread gages are high quality and typically crafted by manufacturers that are skilled. You will find that they are easy to use and can be easily slipped into your budget. By taking the time to buy and use these thread gages, you'll be able to use it for the long-term since they're durable. To prolong the life of your thread gages, you can add a coating. The ability to upgrade these gages adds yet another incredible benefit that makes this equipment worth the purchase.  #2: Shop for the best thread gages It's vital that you do what you can to buy thread gages that are useful to you. There are a lot of professionals out there that can help you with this purchase, so take the time to reach out to a few different shops. When you are shopping around for an excellent part that will help you, it'll be easier to make the most out of your industrial equipment. Take the time to look into the specifications and laser markings that will allow you to get what you need from these purchases. Above all, be sure that you touch base with some qualified professionals that sell these parts, to make sure you're in good hands.   #3: Make great use of your thread gages Finally, be sure that you get the most out of your thread gages by using them properly. In this regard, stay on top of things like storage, cleaning them properly, and making sure that you don't force it in if you are having issues. Maintain your equipment the best that you can and reach out to contractors that can help you with repairs.  Utilize these tips to buy the thread gages that you need. Contact a company, like WESTport, for more help.

Working with Thread Gages

If your metalwork involves screws and nuts, you're likely to need thread gages. These gages are hand-held tools which will enable you to measure so-called threads in nuts, bolts, and screws to ensure they're compatible with the corresponding metal pieces. If you're just beginning to work with these gates, here are some minor details to be aware of. Get the Right Kind All thread gages have a "GO" end which is meant to be inserted into the nut or on top of the screw to do the appropriate measurements. However, different metal parts require different gages. For example, if you're evaluating "turns per inch" or TPI of a small screw, a ring gage is the appropriate tool. However, if you're checking the diameter of a nut, a simple plug gage is the better choice. Know the difference between the different thread gages so you can accurately measure. Care for the Gages Like most measuring tools, gages can be ignored once they're finished being used. However, this can lead to some problems. Thread gages are metal objects, so it's possible for them to start rusting. If this happens, it will be harder to insert the GO end into a nut or on top of any screws. Operation of the gages will be much more difficult and delay work. Therefore, you should be periodically waxing your gages with oil-based waxes. Calibration is also going to be necessary periodically. Any measuring device should be checked to ensure that measurements are accurate for the people using them. Ensure your staffers are calibrating each month, if not more often. You may also want to have a master gage on hand to check the others. Have Multiple Gages Available Because thread gages are small and fit in your hand, it's easy to lose them among the equipment and other substantial tools in your shop. Ensure that you have multiple gages of all sizes and types available at all workstations. If one is lost, that shouldn't make one employee's work grind to a standstill; they should be able to retrieve another and get on with their work. Consider Double-Check Training You may want to have an in-service session or two about the proper use of your thread gages. For instance, they should never be forced into a nut, as they can become stuck there if you're not using the right size. Ensuring everyone uses these tools properly will preserve the gages without damaging metal pieces. Use these gage details to make your shop better. Work with gage retailers and other metal professionals to ensure you've got the best tools for your work.

Optimizing Product Lines: How to Guarantee Your Company’s Goods are Superior in Quality

A manufacturing company prospers or fails based on the quality of the products manufactured. Because quality is so important to the success of the company, procedures must be put in place to make sure the products properly meet the customer’s needs, not only the first time but every time. Create a Plan Before the first item rolls off the assembly line, management must create a plan of action. This plan of action addresses many factors, such as calculating how much manpower is needed to complete the order, ensuring enough raw materials are on hand to complete the order, and understanding what quality control measures must be put into place to make sure that each item produced exactly matches specifications. Maintenance The company must maintain three key factors to ensure the quality of a company’s goods remains superior to that of the competition. The equipment on the production line must be regularly maintained. Not only does regular maintenance prevent unscheduled outages, it assures the equipment will continue to produce consistently accurate products. When staff turnover leads to hiring new employees, those new employees must be just as qualified as the persons who left. Equally important to hiring qualified personnel is maintaining an active training program, especially when equipment upgrades occur and when replacing displaced workers. Lastly, the finished product is only as good as the raw materials that go into it. Purchase those products from a reliable vendor and regularly inspect purchases for consistent purity. Quality Assurance Whether a company makes cupcakes or bolts, not all quality assurance can be assessed by sight. Fortunately, you can find companies like WESTport Corporation that specialize in the development, production, and distribution of quality assurance devices. These companies provide the tools needed to assess to the nth degree just how accurate company’s goods meet specifications. Unfortunately, not all quality assurance companies are equally trustworthy. That is where word of mouth and reputation can aid in separating the winners from the losers. Commitment Superior goods come from a commitment to excellence. From the president down, instill the need for accurate calibrations, reduced defective products, and increased pride in a job well done. To guarantee your company’s goods are superior in quality, create a viable plan of action that details the who, what, when, and how of production. Follow up the plan with consistent maintenance and a reliable quality assurance routine and watch your defects numbers decrease while your customer satisfaction ratings skyrocket.

Three Things You Need to Do to Keep Your Thread Gages in Excellent Working Order

Thread gages work because they are threaded and screwed into position via their threads. That means that these gages also suffer some of the same issues as screws, such as thread wear, bare threads, and loosening after continued use. However, there are ways to prevent rapid deterioration of the thread gages. Here are three things you need to do to keep your gages in excellent working order. Lubricant Thread gages should be greased or oiled when they are in use. This makes the gages easier to turn, close, and open, and it helps them to last longer, too. Their threads are not going to rub or grind down when the gages are properly greased or lubed with oil. Make sure you have the correct lubricant or grease for the gages you are using in your factory, and that the lubricant or grease is compatible with any other fluids that may come into contact with the gages when they are engaged. Re-Threading A couple times a year, have all of the thread gages in the plant re-threaded. This involves removing them and winding them through a thread-cutting machine. The machine sharpens the thread edges of the gages and does so without cutting the threads down, without cutting the distance between the winding threads, and without removing any of the threads as they are. When the gages are maintained in this fashion, they remain sharp and they easily screw in and out like they should.  Swap out the Female Parts of the Gages Thread gages are "male" components screwed into "female" components. Looseness comes as a result of the threads inside the female components wearing down. You can try to re-thread the female part of the gage, but it is just easier to replace the female components. You will find that if you replace the female components, the male components are no longer loose or acting as though they are threadbare. When You Should Replace the Thread Gages Entirely While the above actions will keep your thread gages in excellent working order longer, the gages will eventually give out. You know that it is time to replace the gages entirely when none of the above measures cause the gages to continue working effectively. If you plan ahead, you can buy and stash your gages by the gross. Each of those gages, when taken care of properly, will provide you with years of nonstop service. For more information on thread gages, contact a company such as WESTPort.  

5 Thread Gage Details for Your Facility

Working with metals often includes a variety of materials. Focusing on welds, metal panels and parts could take attention away from the actual "nuts and bolts" used in projects as well. These pieces, along with screws, must fit well together and thread gages often make that possible. Measuring "threads" of screws and nuts ensures solid fitting, and gages are the tools you'll need. What gage details are needed to use them? 1. Using Appropriate Type If you never knew that "gage" was the name for the tool you've been using, you may also not understand that all kinds of different ones exist. Basic plug gages measure pitch diameter, but if you need information about how many times a screw will be turning every inch, a measurement called TPI, you have to engage a ring gage. Recognizing which gage is most appropriate will save time and get work accomplished faster. 2. Checking Gages Gages, like most instruments, will wear down over time and be less effective than when they were new. For this reason, testing with master plugs should reveal how effective your gages are on any given day. If you realize they're too old to do their work properly, consider new pieces.  3. Protecting Against Rust Gages, like the equipment they measure, are created from metals or metal alloys. As such, corrosion and rust aren't impossible. This is something you'll need to regularly protect against. Watch facility conditions and keep airflow venting well. Ensure that you purchase gages with anti-corrosion properties or that you keep them clean and dry. Oil-based waxes should help too. 4. Keeping Multiple Gages Whether your gages aren't calibrated properly or are in use by multiple workers at once, keeping multiple gages in workstations and on-site is wise. Estimate need, seek feedback about the types most needed, and buy accordingly. 5. Holding Training Sessions You may have hired employees based on their abilities with industrial machinery and equipment, but it's possible that their methods have become sloppy or that their memories of the proper technique are rusty. Therefore, it's beneficial to employ training sessions for both new and existing workers. Correct thread gage usage and test accuracy so that when they're using the equipment in their tasks, you can trust their work. Thread gage experts, retailers, and your own employees can provide more input about how to best work with these pieces in your business. Utilize these suggestions; gage work should be simple and effective for all. For more information, contact a company like WESTport.

Thread Gauges Galore! Why These Tools Need to be in Your Standard Toolbox

Thread gauges are unique in their properties and abilities to tell you everything you need to know about screws, bolts, and nuts. In fact, you should have a full and complete set of these gauges in your toolbox at all times. Here are some valid reasons why.  Because It Helps to Know Exactly What Type of Thread You Have When you get screws, bolts, and nuts included in a box with something that requires assembly, but you are short a fastener, you are not going to know how to replace the missing fastener without a thread gauge. The thread gauge will tell you exactly what size, based on metric or standard measurement, you need. The gauge that most closely matches with the other fasteners in the box is the one you use when you head to the hardware store to look for that replacement fastener. You can test other fasteners at the hardware store with that same gauge, and/or look for metric or standard thread designations on the drawers of loose fasteners while you are there.  Because It Helps to Fit the Right Nut to the Right Bolt or Screw If you are off by a millimeter, guess what happens to the nut you just used to try to secure a bolt or screw? The nut will unscrew and fall off too easily. The thread gauge will find the exact size of nut you need for the bolt or screw size you are using. There are gauges specifically designed just for the nuts that coordinate with the gauges for the screws and bolts.  Because You Do Not Want to Guess About the Thread Size of Any Fastener Finding lots of loose fasteners around the house generally leads to dropping them in the family junk drawer, or in your toolbox to recycle and reuse later. The trouble is, you do not know the thread size of any of these loose fasteners, and that can lead to some interesting problems later when you want to and need to use them. Your handy, dandy stack of thread gauges can quickly resolve this problem, and help you get organized with all of the loose fasteners in your toolbox or junk drawer.  Because They Are the Standard Favorite Tool In Industrial Settings Most maintenance and repair technicians working for industrial companies would find it impossible to do their jobs if they did not have thread gauges. These tools are a standard in their toolboxes. Ergo, they should be a standard in yours. 

Blog