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Precision Gages

Tips for Maintaining Industrial Thread Gages

Thread gages are important tools that are used in industrial settings to measure screw threads and calibrate gages properly. When your company invests in thread gages, it is natural to want them to last for as long as possible. While thread gages do not require a lot of maintenance, there are several things that should be done to keep them in good condition to ensure that they last a long time and can take accurate measurements and make the right calibrations. If you're ordering new thread gages, use the following tips to take care of them. Keep the Thread Gages Clean Keeping your company's thread gages clean can help extend their lifespan and ensure that they work properly as needed. Thread gages should never have extended contact with dirt and oil, as they can corrode the surface of the thread gage. This includes the oils on the skin, so make sure that anyone who uses a thread gage washes his or her hands beforehand. After calibration, the thread gage should be cleaned with a quality solvent that removes oil and dirt and then carefully wiped dry. Store in a Dry, Cool Area Since thread gages are used to make precise measurements, it is important that there are no changes to its size. Thus, it is important to keep thread gages stored in a cool, dry area where they will not be exposed to heat or sunlight since these things can cause the metal of the thread gage to expand and then contract when it cools down. It is best to store thread gages on a clean piece of cloth in a container and then place the container in a cool spot. Train Inspectors and Operators in How to Use and Care For Thread Gages When new thread gages are purchased for your company, it is a good idea to offer a refresher course in using and maintaining thread gages, so all inspectors and operators understand what to do. Proper training can help ensure that no thread gages are ruined due to improper use or not keeping the gages in the right condition. Keep Thread Gages Properly Labeled Since thread gages are available in different sizes, it is very important that each one is clearly labeled. If a thread gage is not labeled, it can be used for the wrong inspection or calibration, which can lead to the thread gage being damaged in the process. For more information, contact a company like WESTport.

Tips for Properly Using Thread Gages

If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly. Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on. Proper Force Application Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up. If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be. Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary. One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable. Full Length Measurements Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft. Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings. Utilizing Both Ends Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation. Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time. The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.

3 Reasons Why Calibration of Your Measuring Instrument is Important

In contemporary times, we are surrounded by technology. Our entire world revolves around it, without which none of our work seems to be possible. Accuracy becomes the most important factor when it comes to using machines as the reliability of production totally depends on the advanced technology of the machines. For this purpose, it becomes indispensable to look for the specifications of the measuring tools used to check the precision and accuracy. Numerous precision measuring tools are used to ensure that the machines serve us with the correct data. These instruments need to be accurate enough on which one can rely on taking decisions and performing tasks. Due to this reason, calibration of measuring tools are done to assure that the measurements are appropriate and deliver correct information. What is Calibration? A process of juxtapositioning between a standard measurement and one which is used for measuring is termed as calibration. It configures an instrument, providing assurance that the result delivered is appropriate. When it comes to checking the precision of instrument through calibration, it should be 10 times the accuracy of the measuring device that is being compared with standard one. If there arises a case where measurements don’t meet expectation to that of the criteria, then with the help of calibration it is adjusted for achieving particular specifications. Why is Calibration Important? It serves us as a guarantee that tool which is used for the measurement is meticulous. For better understanding, we brought you few more reasons that would evidently explain its paramount value. No Manufacturing Errors, No Cost Sometimes, large manufacturing industries may face some flaws in the production. Consequently, the cost of it rises. Though defects would be small, their costs prove to be the high burden on the manufacturers. It would not only be expensive in the form of resources, but also as a waste of time. It can be avoided through calibration of measuring instrument that verifies if it delivers an appropriate result or not. Calibrating tools and gauges will evidently reduce the risk for attaining any possibility of production defects. But, ensure that the sensors which are used for its monitoring are appropriate in this process. However, laying hands on the correct calibrating tools would serve your purpose in the best way and it can be done by buying it from a trustworthy supplier such as Penn Tool Co. For gaining detailed information, you can explore penntoolco.com and get your desired products. Safety It goes without saying that when every functioning of the measuring instruments is verified under the process of calibration, it keeps all the processes safe. All the devices and machines which are used to produce products ensures its safety through this process.Certification Certification The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine are occurred due to several factors affecting it. Therefore, it becomes imperative to look for the safety of it, which can be made possible by calibrating measuring tools proficiently. However, it can be said that certification of the machine is maintained through calibration. Now since you are introduced to the paramount importance of calibrating instruments, it is upon you whether or not to consider these points in your manufacturing process. Besides, it is for sure that this verification process won’t harm the production in any way.

What You Need to Know About Go and No-Go Thread Gages

Threaded holes and shafts can be found on many manufactured products in today's consumer market. In order for products to function properly, strict thread tolerances must be kept. Thread gages are commonly used to help measure the characteristics of a threaded hole or shaft. Two of the most common types of thread gages in use today are the go and no-go gages. These two gages can be used in tandem to help improve the quality of your threaded products. Go Thread Gage The primary purpose of the go thread gage is to measure the mating size of external threads. The go gage is screwed onto the threaded item to check the largest diameter of each individual thread. A go gage can also be used to determine if the unthreaded flank is long enough to ensure proper function. Using a go thread gage is simple. You simply screw the go gage onto the threaded item. If the thread tolerances are in line with your specifications, you will be able to screw the go gage up the full length of the threaded area by hand without using any significant force. If you are unable to complete the screwing process with relative ease, the threaded item doesn't meet parameters and must be discarded. No-Go Thread Gage No-go thread gages are used in much the same manner as their go gage counterparts. A no-go thread gage has fewer threads than a go gage. This reduction in threads is due to the fact that the no-go gage isn't designed to screw up the full length of a threaded item. Instead, the no-go gage shouldn't be able to complete more than a few rotations when used. This will ensure that the pitch diameter of the external threads on your threaded item do not fall below a set minimum. Keep in mind that force should not be used when you are measuring thread tolerances with a no-go gage. The use of force could cause serious damage to both your threaded product and your no-go gage. Access to thread gages makes it easier for manufacturing companies to determine if their threaded shafts and holes meet design specifications. Take the time to check your gages against a marked standard in order to ensure that your go and no-go thread gages remain accurate at all times. Extensive use can cause a thread gage to deteriorate, which compromises the accuracy of their results. For more information, contact a thread gage supplier.

Mistakes You Don't Want Happening When Using Any Type of Thread Gage

If you're going to be using thread gages to analyze pitches on different things, such as screws, then you want to be careful with these instruments. You'll have a better time using them over the years if you know about these mistakes to avoid.  Not Washing Hands Properly Before Using Gage Thread gages may look really durable and most of them are, but they can become flawed if contaminants get on them. It's your role to keep this from happening and that starts with how you wash your hands. You need to put together a proper hand-washing protocol before any thread gage is picked up. This is the most effective way to keep contaminants — such as oil and dirt — from getting on the gages and preventing them from satisfying their intended role. Thorough hand-washing with strong chemicals can keep you out of trouble with this potential issue. Not Utilizing Maintenance Training Thread gages may seem like simple components, but they do have to be maintained in a lot of different ways. You don't want to forgo maintenance training just because you think you know how to care for them correctly. That could cause thread damage. You should utilize maintenance training with thread gages even if you feel like you know what care steps to perform. Then you can add to your existing knowledge and keep your thread gages better protected over the years. If you have workers that will be using thread gages, you want them using this maintenance training as well. Not Caring About Precision One of the most important factors of using any type of thread gage is precision. You need to have it in order to check fasteners or openings with threads correctly. If you don't care about precision and just let it fall by the wayside with your thread gages, then they won't do their job and you'll run into a bunch of future issues. Maintaining precision with your thread gages should always be a top priority and you can do this in a lot of ways. For example, cleaning and lubricating your thread gages will help them maintain their precision. Any time thread gages are relied upon, knowing how to care and use them will help you get the most out of these instruments. Part of this involves learning about pitfalls that can happen with thread gages, regardless of size and materials. Then you'll be fully prepared to maintain the amazing qualities that thread gages have. 

How to Purchase the Thread Gages You Need for Your Industrial Business

Industrial equipment bears a heavy burden each day. This machinery relies on several moving parts, all of which play a role in their efficiency and productivity. Thread gages are one of the most important types of parts that you'll need to familiarize yourself with so that you can carry out your processes. This article will teach you all about thread gages, what they do, and how you can get the best service from them. What exactly are thread gages and what do they accomplish? A thread gage is a tool that measures and assesses the thread of the industrial screws that you use. Since the thread is responsible for creating the force required to do work, this gage is an essential piece of the puzzle for your industrial machinery. They allow you to make the right decisions for your assembly line, so that you get the desired output, make informed decisions with your workflow, and keep your factory or industrial plant as cost-effective as possible. Thankfully, thread gage tools are easy to use, so you can count on a significant return on investment whenever you purchase and use them. What types of thread gages do you need? Now that you know why thread gages are an essential part of the industrial process, it's time to contact a company that can sell you the best options. The types of thread gages are distinguished based on a lot of factors, such as size, coating needs, and the type of industry that you work in. Some examples of thread gage classes include 2G, 2C, 3G, and 4C. Get to know the different hole locations, and figure out what type of metal screws or attachments you deal with on a regular basis. Understanding the type of work that your factory does on a regular basis will inform the type of gage that you need so that you make the most informed purchase possible. How can you purchase and care for your thread gages? Contact some professionals that sell thread gages so that they can steer you in the direction of the best products. Get a headcount for how many professionals you staff, and how many work shifts they take part in on a regular basis. This will let you know how many thread gages you need and whether or not you can get a discount by purchasing more. Make sure your workers are trained to use them correctly so that you can get the best output from them. Take time to care for them over the years by avoiding extreme temperatures, keeping the thread gages clean, and getting them inspected on a regular basis. Let these tips help you so that you can purchase whatever thread gages you need. Reach out to a thread gage supplier for more information.

Working With Thread Gauges? 4 Things You Need To Do

Thread gages are used for a variety of different industrial operations. They may be a small piece of equipment, but they are a really important piece of equipment. If you want to get a decent lifespan out of your thread gages, you need to consider the following tips.  #1: Be Careful with Temperature Exposure Thread gauges are a very precise tool, and to remain that level of precision, they have to be taken care of properly. Thread gauges are made from very specific metals, and those metals can expand and contract when exposed to either extremely hot or extremely cold temperatures. That is why it is important to store your thread gauges at the temperature recommended for that type of metal. When using your thread gauges, you also want to keep them at the right temperature when using them so that they operate properly.  #2: Keep Them Clean As a very precise tool, it is important to keep your thread gauges clean. Even a little thread can be damaging to your thread gages. A little dirt or thread that gets trapped in your thread gauge can have a direct impact on the ability of your gauge to do its job. With a thread gauge, it is important to keep it clean. You will want to keep it clean when you are storing it and when you are using it. It is important to clean the gauge with gloved hands, as even the oils on one's hands can interfere with the gauge's overall performance. #3: Keep the Gauge Well Lubricated It is also essential to keep the thread gauge, when it is in operation, well lubricated. It needs proper lubrication to avoid developing corrosion. It also needs proper lubrication to keep the thread gauge and all the parts that it is connected to working properly. When choosing lubrication, be sure to choose one that works with the type of metal your gauge comprises. #4: Keep it Calibrated Finally, you are going to want to make sure that your gauge is calibrated properly. You should check the gauge's calibration when installing it and then test out the calibration over time. You are going to have to recalibrate the gauge over time as it wears down. The manufacturer should provide you with a schedule that will let you know when you should calibrate the gauge and at what point it should be replaced. To get the best performance from your thread gauges, you need to keep them stored in a climate-controlled environment and avoid exposure to extreme temperatures. You need to keep them clean and well lubricated for optimal performance. You also are going to want to calibrate the gauge regularly. Following these and other care instructions from the manufacture will Yenni Morganallow you to get the best performance out of your thread gauges.

Tips for Purchasing Thread Gages

Industrial equipment and supplies matter a lot when you're trying to get the performance you deserve from your equipment. With so much money at stake with your operation, you would do well to look for the parts that'll help you with each process. One of the most valuable parts you is the thread gauge. When you invest in some quality thread gauges, you'll notice improvements in your machinery and get more productivity out of your industrial business altogether. Utilize these when purchasing some thread gauges in order to maximize on your industrial equipment use. Research the specific type of thread gauge you need for your work Since there are lot of thread gauges on the market, it's important that you know exactly why you're purchasing them. Thread gauges are parts that let you assess the pitch of the part that you are working with. This way, you'll get better performance out of your work and improve your productivity since you aren't always having to stop and make measurements.  There are certain thread gauges suited for your industry, which is why you'll want to do your research until you find the one that'll keep you productive. Lay the groundwork for your purchase with your research and you'll be more likely to enjoy ease of use with the part while also getting the right size and the ideal coating. Some of the thread gauge options you'll want to consider include taperlock, trilock and screw thread gauges. When you know what you are hoping to get out of your thread gauges, it'll be helpful to you as you shop. Work with a parts company that can sell you the ideal thread gauge Do your due diligence when shopping around for the contractors that will sell you the thread gauges. It's not just a matter of finding a company that has the part that you need; make sure that they have a deep inventory to help you order as many thread gauges as you need. Some sizes you might want to look into include 5/16-18 UNC, 7/8-9 UNC, and many others. When you source your parts accordingly, it'll be easier for you to find the parts that are best for your industrial company. Of course, you should also do business with a parts provider that you know has incredible customer service, so that you enjoy your experience working with them.  Consider these tips and reach out to a company like WESTport to get the most from your thread gauge purchase.

Care Steps for Thread Gages

The pitch is the distance between a fastener's threads. A gage aids in correctly identifying screws or bolts that will be used for fastening purposes and can prevent the purchase of materials that won't be the proper size for an application that is going to involve securing two or more materials together. Proper use and storage are essential in preventing inconsistencies in the manner in which a thread gage works. Clean And Dry A Gage A thread gage may possess an oblong shape, a series of holes, and printed markings. Thread gages are typically constructed of metal. The markings and the metal are susceptible to damage, especially if this type of tool is left in a moist area or is being stored near a work area that is going to require the use of heavy materials and sharp tools. If moisture is left on a gage's surface, corrosion may lead to the integrity of the metal being compromised. Dirty substances and gouges can alter the manner in which a measurement is taken, resulting in errors and difficulty with using a gage. Before and after each use of a gage, an end user should ensure that the tool is clean and dry. Gloves should be worn while cleaning the tool since the oils on the skin can affect the cleanliness of a gage. Prevent Rust And Store A Gage During the use of a gage, metal components should never be forced through the holes that run along a gage's surface. Upon completing a fastener analysis, a user should inspect both sides of a gage. A rust preventative material may have been applied to the tool when it was manufactured. A thin wax coating will eventually wear down, resulting in the need for another application of an anti-rust material. Rust inhibitors include sprays, gels, and waxes. A spray should be applied in a ventilated area. Both sides of a gage should be treated and plenty of drying time is needed. For a gel or a wax, an inhibitor can be brushed on or a gage can be dipped into the product. If a dipping method is used, a lint-free cloth should be used to remove excess gel or wax. Once the inhibitor has dried, a gage can be stored in the factory bag that the product came in or a plastic bag that seals. A gage should always be stored in a dark, dry area. For more information, contact a thread gage supplier.

Why You Should Use a Thread Gage During the Quality Control Process

There is a good chance that your company already uses some sort of quality control process to verify that your products are properly made and assembled before you send them off to your customers. However, although you might use other tools and equipment to perform quality control, and although you might think that your company does a good job with quality control overall, there might be some steps that you are missing. For example, using a thread gage during the quality control process is a good idea. If you aren't using one already, you should consider doing so for the reasons below and more. Make the Process Faster and Easier The employees who work in your company's quality control department probably work hard to ensure that the products are up to your company's standards. They might have a lot of responsibility since they might have to review and assess multiple different things while they are performing their checks. If you can make things a little bit easier for them, you probably want to do so. If employees are able to check fasteners quickly with a thread gage, this can simplify their jobs by just a little bit, which is something they are sure to appreciate. Thread gages can also help you speed up the quality control process since employees will be able to perform checks on fasteners a lot more quickly. Since speeding up the quality control process can help you get your products shipped out more quickly, this can make the use of thread gages worthwhile. Make Sure Products Are in Good Shape Thread gages make it possible for your employees to ensure that fasteners are secured as they should be in a more effective manner. This is a great way to verify that products are in good shape and ready to ship out. Plus, it makes it possible for employees to check for this without having to screw in fasteners by hand, as that can cause stripping and other issues. As you can see, if you manufacture and check products that have screws or other fasteners, but do not already use thread gages during the quality control process, then you might need to make this simple change. This should be a quality control step that is easy to implement, and it's something that can benefit your company for the reasons above and more. Contact a thread gage supplier for more information. 

Investing in Thread Gages for Your Business

Threaded components can be critical parts for many of the products or other items that your business may manufacture or sell. Unfortunately, mistakes or problems with these components can lead to major performance problems, and this could drive customers away from your business's products. Luckily, thread gages can be invaluable tools in helping businesses manage this part of their operations. Appreciate The Role That Thread Gages Will Be Able To Play With Your Business's Operations Assessing whether the threading is correct can be a critical role for any business that works with components that have been threaded. These devices will allow for the threading to be accurately measured to ensure that it is the correct size for your needs. Without one of these tools, it could be exceedingly difficult for your workers to be able to effectively inspect these parts in a timely manner. However, one of these tools will allow your employees to easily conduct this evaluation in a matter of minutes. Ensure The Thread Gages Are The Correct Size For Your Needs There can be significant variation in the measurements of the threading types that are commonly used. This can lead to individuals needing to make sure that the thread gages that they are buying for their expertise will be able to accurately measure the threading that their items will have. For businesses that will have various types of threading to assess, it can be advisable to purchase an adjustable thread gage. This can provide your workers with the versatility that is needed to measure all of the types of threading that they may have to work with on a daily or regular basis. Due to the importance of the threads accurately fitting the threading, you should make sure that you know the exact measurements of the threading that your products or items will use when ordering these gages. Periodically Inspect Your Thread Gages As with any other tool that is used for precise measurements, individuals that are regularly using thread gages will want to ensure that these devices are being properly maintained. Otherwise, it could be more difficult for workers to get accurate readings while using these tools. This is particularly important for adjustable thread gages as they will have mechanical components that will need to be lubricated to keep them working smoothly. Some of these gages may also need to be periodically adjusted to ensure that they are giving accurate measurements. Luckily, these maintenances steps will be fairly simple for you to do, and they can significantly extend the lifespan of your thread gages. Look for thread gages that will work for your business needs. 

Buying Thread Gages for Your Business

There are times when your workers may encounter screws, and they may not be sure as to the actual measurement or gage of the screw's threading. This makes it harder for them to know whether these screws will be suitable for their needs. However, thread gages allow them to easily and accurately assess the type of screw that they have encountered. Do All Thread Gages Have Mechanical Parts? Individuals will often only be familiar with complex mechanical thread gages. These are extremely space-efficient tools that are useful for workers that will spend much of their time in the field or away from the company. However, there are also thread gages that are designed as single sheets of thin metal or vinyl. While these tools will be somewhat larger, they will be more reliable as a result of a lack of moving parts. How Will Your Employees Use The Thread Gage? The way that your employees use the thread gage depends on the type of gage that you have chosen to buy for them. For those with mechanical gages, it is likely that there will be either an adjustable tool that can be placed around the thread to measure or a series of different thread gages in various sizes so that you can find the one that fits. However, you have a thread gage that is simply a sheet of vinyl or metal, the employees will only have to place the screw in these holes to determine the one that fits the threading the best. While these thread gages can be simple to use, they will typically have a more limited range of potential sizes that they can accommodate. Will It Be Difficult To Store The Thread Gages? During the times when your workers are not actively using the thread gages, they should be kept in a safe location so that there will not be a risk of these gages bending or warping in a way that makes them less reliable. Additionally, mechanical thread gages need to be kept in a dry location. Otherwise, they are at a far greater risk of developing corrosion or other problems that could prevent them from being effectively used. For thread gages that may be used in the field or other fairly rough conditions, it can be advisable to also clean the thread gages on a regular basis so that any dust or dirt is removed from moving components. Contact a local industrial equipment supplier to learn more about thread gages.

What's The Difference Between GO And NO-GO Thread Gages?

If the products you manufacture contain threaded shafts or holes, then you need to make quality checks to ensure that these spaces are the right size for their fittings. If a hole is too small or too big to take its bolt, for example, then you have a problem. Thread gages are a simple solution here. These devices screw or plug into the hole or shaft to help you check its size to make sure it meets the standards you set for the product. Often, gages use different sizing techniques, known as GO and NO-GO, to do this. What's the difference? What Does a GO Thread Gage Do? If you need to check that a fixing will fit exactly into a hole or shaft, then a GO thread gage does this job for you. You insert this kind of gage into the space to see how it fits. If your size and dimensions are exactly right, then the gage will fit in the hole precisely. It will screw in relatively easily. It will fill the space from both a width and length perspective without feeling too loose or too tight. If your space isn't the right size, the gage won't work. If the hole is too big, the device won't stick in place; it might move around or not fill the space completely. If the space is too small, the gage won't go in easily. You might have to use too much force to insert it or it might not go in at all. What Does a NO-GO Thread Gage Do? While a GO thread gage is supposed to fit into its size of hole, a NO-GO gage gives you a different way of checking dimensions. This kind of gage shouldn't fit into the hole or shaft.  If it does, then you have a problem. So, you might be able to fit the NO-GO gage into the beginning of the space. It might even make a couple of turns. At this point, however, the gage shouldn't go any further. This helps you check slightly larger spaces that you might not easily notice on a GO gage. If a NO-GO gage goes in too much or all the way, then you know that your space is too big. It doesn't meet your specifications. While some gages have a GO end and a NO-GO end, others work separately. To find out which kind of device best suits your products, ask thread gage suppliers like WESTport for advice.

Things to Consider When Searching for Thread Gages

Thread gages come in handy when you have to figure out a pitch of something with a threaded design. If you're about to buy this device in order to perform these actions regularly, then be aware of these things.  Manufacturing Environment Where your thread gages are manufactured really does matter in getting high-quality gages that you can trust to work great for a long time. A manufacturer's environment that is climate-controlled and enclosed is ideal because then contaminants don't have the chance to end up in the thread gage's makeup. You'll then know exactly what the gage is made of, whether it's steel or steel with chrome, and can benefit from the material's properties like you're hoping to. Whereas if contaminants ended up in the thread gage's compositional makeup because the right environmental standards weren't observed, you may get entirely different characteristics that make the gage less predictable from a functional and longevity standpoint.  Inspection Certificate Before any thread gage is sent off to your location, you want proof that a final inspection was performed by the manufacturer responsible for making it. Then there won't be an opportunity for defects to get past the manufacturer before they send over the gages you've ordered. Inspections will help you spot signs of damage, be it scratching, warping, or missing threads. If you get inspection results from a manufacturer showing there were no issues prior to the thread gage being shipped, then you can look forward to a flawless product that helps you measure pitches accurately and without complications.  Breakdown Resistance If you want to put off replacing the thread gages for a long time, then put a lot of emphasis on the breakdown resistance of the gages you plan on ordering. You want thread gages capable of wearing effectively over time and still performing great after being used in your operations for years and years. Materials that are durable and manufacturers with high-quality standards both can lead to a greater breakdown resistance. You then won't be put in the position of second-guessing the durability of your thread gages when they arrive. Rather, you can use them over and over in all kinds of environments. Buying thread gages for pitch measurements can be a fairly simple process so long as you study up on how these gages are designed and work. Once you finish, you can shop with a particular mindset knowing what to get. For more information, contact a thread gage supplier.

3 Ways Your Thread Gages Can Sustain Damage

Threaded fasteners play a vital role in the construction of a wide range of products. Without accurate thread sizing, a fastener's ability to provide a secure connection is compromised. Manufacturers rely on thread gages to check fastener specifications and ensure the integrity of all threaded fasteners leaving their facility. Your thread gages are designed to be durable, but they may sustain some damage over time. If you know how thread gages can sustain damage, you will be equipped to identify faulty thread gages before they create serious problems in the future. 1. Abrasions One of the most common ways that a thread gage can sustain damage is through contact with the fasteners it is measuring. A fastener is either threaded through or into the thread gage. The threading process can create friction that causes abrasions to form on the interior surface of the thread gage. Abrasions have the potential to alter the profile of the thread gage, making it impossible to produce an accurate reading when using the damaged thread gage to take measurements. Be sure that you inspect your thread gages often for evidence of abrasions and replace damaged gages quickly to preserve the integrity of your fasteners. 2. Expansion Many of the thread gages used in modern manufacturing facilities are made from steel. Steel is a metal alloy that offers great strength and durability, but it does have a tendency to expand over time. The molecules within a steel product can start to relax once the steel is put into use. Environmental factors like temperature and humidity can influence the rate at which steel expands. You want to ensure that you are using your thread gages in a controlled environment. Fasteners should only be tested in temperature-controlled settings, and thread gages must be stored in a temperature-controlled space to prevent any damage caused by expansion. 3. Burrs The dimensions of a thread gage must be exact if you want to ensure that your fasteners meet strict design specifications. Anytime one metal product comes into contact with another, it's possible for burrs to form. Burrs are the result of contaminants that have cut their way into the surface of your thread gages. A burr can make it impossible to obtain an accurate measurement using your thread gage, and this could result in a decline in fastener quality. Inspect all thread gages used in your facility often to ensure burrs don't cause threaded fastener problems in the future. To learn more about thread gages or to replace your worn-out ones, contact a supplier.

3 Tips To Remember When Buying Thread Gages

If it's time for you to purchase thread gages to use for industrial purposes, then you will probably want to remember these three points during the purchasing process. After all, when you look at all of the different thread gages that are available for you to purchase, you might find yourself feeling more than a little overwhelmed. These tips should help point you in the right direction and help you purchase thread gages that are right for your company and its needs. 1. Choose the Appropriate Sizing Sizing is important when you're buying thread gages. For them to work properly, they'll need to be the right size. Luckily, you can typically choose from thread gages that are measured in inches or that are measured using the metric system. They are also available in many different sizes. You should not find it too difficult to find thread gages that are an appropriate fit. 2. Look Into Different Finishes and Coatings Thread gages come in different finishes, so you can choose a metal that will work well for your company's use. You can also often purchase them with different coatings, too. Take the time to look into the finishes and coatings that are available. You'll want to choose one that works well for your needs; for example, if your thread gages are going to be used or stored in a moist environment, you will need to look for a finish or coating that is resistant to corrosion. 3. Avoid Going Too Cheap By design, thread gages should be high-quality and durable. However, some are made a lot better than others. You might want to save money on parts for your business, so you could be thinking about purchasing some of the cheaper thread gages that you have found. However, if you go too cheap on your thread gages, you might find that they are not very well-made. This means that they might not hold up well when they are being used, and they might not last very long in the long run. Although there is nothing wrong with looking for a good deal, you may want to spend just a little more than the bare minimum so that you can purchase thread gages that will hold up well and last a long time. Purchasing thread gages doesn't have to be as boring, stressful, or overwhelming as it might seem, particularly if you follow the advice above so that you can purchase the thread gages that you need. For more information, you will want to contact a company like WESTport.

Three Reasons Why You Need All Kinds Of Thread Gauges In Your Industrial Maintenance Toolbox

There are metric thread gauges, standard measurement thread gauges, Imperial thread gauges, and thread gauges just for nuts. When you have a toolbox full of tools, and you work in an industrial setting, you should have all the possible thread gauges you can buy. Here is why.  Machinery and Fasteners from Around the World in Your Plant A lot of industrial plants have machines manufactured in other places around the globe. This means that there are all kinds of fasteners in these machines, and when it comes to replacing a fastener, you are going to need to test a screw, a bolt, or a nut with the correct thread gauge. You cannot possibly do so if you do not have all the possible thread gauges in the possible sizes available to you. Second-guessing the correct size and type of measurement only results in fasteners that will not fit, or worse, fasteners that slide in and out of position every time a machine moves or vibrates.  You Cannot Measure a Hex Nut's Threads with a Bolt/Screw Gauge (and Vice Versa) A nut thread gauge is made to fit inside the opening of the nut while trying to fit the nut by screwing it onto/over the gauge. You cannot use the same sort of gauge to measure the threads of a screw or bolt. Conversely, the "teeth" of a bolt/screw gauge will not fit inside a nut, so the nut cannot be measured with a bolt/screw gauge.  People Often Lose or Misplace Tools Despite the fact that you would carry these tools in your toolbox at work, you may still lose or misplace your gauges. If that happens, it is nice to know that you have some backup options, and that you have additional gauges in your toolbox that you can try and can use. Having all different types, sizes, and measurement types provides you with enough options that if you occasionally lose or misplace a gauge, you have others that you can try.  Stock Up Companies that sell these gauges will help you stock up on every gauge you do not have, and then some, if you choose. Most gauges are quite inexpensive in terms of cost, which means that you really do not have much of an excuse not to buy them. You would probably spend less than $50 and definitely less than $100 on all of the possible gauges available.  For more information, contact a company like WESTport. 

Thread Gages: Consider These Details

Industrial facilities are filled with metal parts, pipes, machines and other large objects that likely demand the attention of everyone indoors. However, smaller pieces like screws, nuts and thread gages (or gauges) also require attention. Thread gages are particularly important, because they're used to ensure that the screws or nuts you're manufacturing or using will be able to keep sheet metal, equipment panels and other things in place. Therefore, to keep thread gages functioning well, consider these gage suggestions. Use Appropriate Type Of course, a thread gage only works on the components it's meant to work with. For example, if you're attempting to determine whether there are enough threads on a screw, a ring gage should be used to calculate TPI (turns per inch). If you need to double-check pitch diameter to verify the sizes of the parts you're working with, you'll need a simple plug gage. Because work may require multiple gages for a particular task, ensure that multiple gages are always kept at every workstation. In fact, you may require that each workstation has a set of gages on hand, at all times, that includes different kinds of gages, so that workers need not step away to get the tools they need. Look for Rust Thread gages are susceptible to rust, just like any other metal tool. Therefore, you may want to think about cleaning and wiping gages with oil-based waxes and ensuring that they are not exposed to water. Store the gages carefully in closed boxes. Encourage good airflow throughout the facility and monitor the condition of the gages regularly. Test with Master Gage Something often overlooked is testing with a master tool. The master gage exists to test many kinds of gages to ensure that they are still accurate. This is important; gages, like all equipment, can become less accurate, and that could prove to be problematic for the nuts and screws being handled. Periodically testing gages and keeping a log of when testing occurred is useful. Train Employees You may think your employees may already know how to use gages. Nevertheless, ensure that they're trained about how best to care for gages, use them and test them. That way, faulty habits from past employers won't affect the gage-related work they perform for you. Gages and other components deserve attention as much as the huge machines on your work site. These suggestions can focus your attention on these tools so they're always working well.

Factors for Buying and Using Thread Plug Gages

Any time that you are interested in getting the most out of your industrial equipment and supplies, you'll need to shop around and find the best maintenance tools. In this regard, a thread plug gage is one of the most important tools that you can invest in. When looking to get the most out of your industrial work, this tool will come in handy. In this regard, take advantage of the following tips so that you can learn about buying and using a thread plug gage for sale. #1: Look into the different types of thread plug gages for sale When you are setting out to buy this type of tool, it is critical to know what the market has in store. First of all, consider the equipment that you will be working on to see if there are any specific recommendations on the type of tool you should use. There are a number of different thread plug gages for sale, to include thread snap gages and ring gages. The more you understand about these different types of tools, the easier it will be for you to start shopping around with the best manufacturers. #2: Learn to use the tool to the best of your ability As you get more familiar with using thread plug gages, it becomes important that you continuously improve your skill and comfort level. Always take advantage of any training and continued education, so that you get the best performance possible. There are a lot of things you should know about getting the best thread plug gage performance, to include remaining aware of circumstances like pitch diameter, chip groove size, thread fit and sensitivity. You should also make sure that your workplace is as safe as it can be whenever using these tools. #3: Purchase the best possible models  Chances are high that you will find a brand that you feel most comfortable with. Shop around between the different models, until you choose the best tool for the job. Make sure that any tool you select has high wear resistance, ability to maneuver along different surfaces and that they are manufactured to current standards and certifications. By making sure you find the right thread plug gage for sale, you'll have a great chance to repair and maintain your equipment accordingly. Factor in these tips so that you can get what you need out of your industrial equipment tools and maintenance. For more information, contact companies like WESTport.

What are Thread and Plug Gages Used for?

If you are interested in engineering and manufacturing, you may have heard of thread and plug gages, but weren't really sure what they were used for. While you may have been eager to create products using CAD/CAM devices, these gages are used to make physical inspections for fasteners (e.g. screws, nuts, bolts). You can use gages to make sure that these fasteners fit nicely together. Take a look at how these tools are used and how tolerant they are to wear and tear. Thread Gages Thread gages—also known as pitch gages—are used to check the pitch of a thread (the helical structure) on a screw or a working piece's hole. However, the word "pitch" can be a little misleading. Instead of referring to the height of these threads, the pitch is referring to the the number of threads per inch or centimeter and how close they are to one another. There are different thread gages on the market: some look like rods while others look almost like pocket knives. The ones that look like rods are sometimes called go-no-go instruments. That's because one end of the gauge will have a GO end and a NO-GO end. The GO end should fit cleanly into a nut, while the NO GO end should be stopped by the nut. The ones that look like pocket knives have various blades. Each blade has a triangular serration that will correspond with differences in pitch. Although both tools don't give you exact measurements, they will allow you to roughly figure out the right pitch and see if a screw will fit fairly cleanly with another threaded material. Plug Gages While thread gages check the helical structures of a working part, plug gages check whether or not a given dimension (like a hole) is too large or small. These tools look like rods and also have a GO end and a NO-GO end. Again, if the hole has correct dimensions, then the GO end should enter easily while the NO-GO end should be stopped. Tolerances of Both While Gages are often made of steel, that doesn't mean they are impenetrable. You may want to look for products that have tungsten-carbide coats or extra plating to make sure they are more durable. Even with increased durability, threaded gages should never be forced into a part with too much rotational force—a couple of turns should be sufficient. If the GO end isn't fitting into the hole, clearly the pitch isn't correct. If you use too much rotational force, you could damage the gage. Also, both threaded gages and plug gages are subject to a phenomenon called galling, or col-welding, where surfaces are placed under pressure and began to expand, causing a nut and bolt to permanently weld together! You can prevent galling from occurring by making sure that your gages are well lubricated with oil. You should also look for triple-cold stabilization, which means that the gages have been frozen and thawed and can withstand galling. Lastly, look for any debris that has stuck to your gages. Tiny chips from burred materials can actually adhere to the surface of gages and cause warping and galling. For more information, contact companies like WESTport. 

Screws May Be Simple Machines, But They Aren't Simple

When you look at a screw as you are putting together that piece of flat-pack furniture that you just bought from that huge box store, you might think that the screw is pretty simple, but it really isn't as simple as you might think.  Simple Machine A screw is actually one of the classical machines that have been around for centuries. The screw itself is a force multiplier, which means that it takes the force that you put into it and increases it. A screw also takes the rotational force that you put into it and changes it. As you turn the screwdriver, the screw rotates and it turns into linear motion, which means that the screw goes forward. That's what makes the screw a simple machine, but that's not all that goes into the screw. There's also the thread.  Thread The thread is the ridge that runs in a spiral around the body of the screw. There are all kinds of measurements and information that go into making that thread work for any application. The thread can run so that turning the screw to the right will tighten it up, or it can be reversed so that you have to turn left to tighten the screw. However. most screws turn to the right, which makes the mnemonic righty tighty, lefty loosey work so well. Most screws are also a single start screw. That means that there is only one thread that runs from the base to the top of the screw. Those are the most common type of screw out there. There are also double start screws. With these screws, there are two threads that run around the cylinder of the screw.  Screw Thread Measurements When it comes to measuring the threads on the screws, there are two important measurements to know. Those are pitch and lead. The lead of a screw is the amount of distance that the thread travels around the screw through one whole rotation, so if you were to draw a straight line down the screw, the lead would be the distance the thread would travel from that line until that line comes back to the starting point again. The pitch of the screw is the distance between crests of the thread. In a double start screw, the lead would still be measured on only one thread at a time, but the pitch would be counted from crest to crest, no matter which start the crest is from.  That screw that you are hoping will hold your flat pack furniture together isn't as simple as it may look, but it will work, no matter what. 

A Look at Common Gages Used in Mechanic Engineering

Watching a mechanical engineer work with their repertoire of tools can be quite fascinating, especially if you have a keen interest in mechanical processes. One of the smaller tool types you will see an engineer reach for the most while they work are various forms of gages. Gages are used for all kinds of different measuring purposes, and there about as many gages out there to learn about as there are types of major hand tools. Take a peek at some of the types of gages you will see a mechanical engineer use while they are working on various tasks.  Thread Gages  Thread gages are pretty interesting in their design, and you may not know it if you were holding one in your hand. Some thread gages fold into themselves like a pocket knife, and others for larger measuring practices come in sets. These gages have a set of measuring devices on them that are designed to slip between the threads of a piece that has threads bored in the shaft, such as a screw or a bolt. A mechanical engineer may pull out a thread gage to measure the distance between threads on a bolt to ensure it is going to seat properly in a bored hole, for example.  Ring Gages  Ring gages, sometimes referred to as circular gages, have a telltale ring shape. These gages serve several different purposes, but they are almost always used to measure the circumference of an object that is shaped like a cylinder. For example, if a mechanical engineer is working on a piece of metal pipe and needs to quickly check its diameter, they may grab a ring gage, slip it over the pipe, and get a quick look. These gages are far more efficient and accurate than using standard measuring methods and tools, such as tape measures.  Depth Gages Depth gages are tools used to measure the precise depth of a piece. For example, a depth gage may be used if a mechanical engineer is trying to determine the exact depth of an indentation in the head of a screw to best determine what bit should be used to maneuver it. Depth gages often come in sets, and some of them have telescoping heads that can be extended into a piece with a measurement reference along the side. However, depth gages can also be in sets with each gage being an exact depth.  For more information about the aforementioned gages, reach out to an industrial equipment and part supplier near you.

Thread Gages or Thread Gauges: Understanding Exactly What You are Trying to Say

In modern English, there is a lot of misspelled words, confused words, and misused words. It is no wonder that other people from around the world have such a difficult time learning English when there is so much about your own language that natural English speakers confuse. In the following example, you will see a common industrial confusion of "gage" and "gauge," and which one is actually the correct usage in reference to a particular industrial supply item.  Gages  This "gage" refers to something of value being offered for a guarantee or to secure a service. It has always meant or referred to as "wages" received for service. While an industrial component may be of quite a bit of useful value, it would not really or ordinarily register as something you would use as payment or to secure a guarantee of any kind for any reason.  Gauges This "gauge" refers to any device that is used to measure something. It can also refer to the act of measuring something's weight, dimensions, emotions, or personal value. In either case, the whole point to "gauge" is that it is a word meaning or relating to measurement. It does not have much to do with the other "gage" in any way.  In the case of industrial gauges , the use of this "gauge" makes complete sense. Industrial thread gauges, for example, are simple devices found in any industrial toolbox. They are used to measure the distance between the threads of a screw-on component in order to best match other components that would effectively attach to the item being measured. A perfect match allows industrial repair technicians and manufacturing personnel to find the perfect fittings, nuts, bolts, and screws to complete assembly and repairs. Hence, proper usage in reference to anything industrial and definitely in reference to thread gauges, is, well, gauge . Shopping for Thread Gauges If you are shopping for thread gauges, you may very well see other companies use "gage" instead of "gauge." Despite what you now know to be the correct word and usage, you will have to google both "thread gages" and "thread gauges" in order to find sellers of thread gauges. Likewise, any time you are looking for any sort of industrial or manufacturing component that measures pressure, resistance, screw threads, etc., you will have to search for respective terms combined with both "gage" and "gauge" in order to find what you really want.  For more information, contact a company like WESTport.

Caring for Your Thread Plug Gages

If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly. Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on. Proper Force Application Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up. If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be. Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary. One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable. Full Length Measurements Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft. Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings. Utilizing Both Ends Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation. Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time. The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.

Tips for Buying Industrial Thread Gages

If you need to purchase a set of industrial thread gages for your new machine shop and want to ensure you get the most for your money, then it's vital the gages you select fit the following requirements: certified for traceability and accuracy by the NIST (National Institute of Standards and Technology) conform to the ANSI/ADME screw thread standards clearly marked with their calibrated pitch diameter In addition, each of these buying tips will help you make the best purchase for your shop's unique needs. Tip: Buy Taper Lock Gages for Low Production Environments The most popular thread gages sold on the market today are taper lock style. As their name implies, taper lock gages are tapered where they lock into their handles. This type of thread gage is the easiest to lock into its handles and doesn't slip in the handles like other styles tend to do. In addition, manufacturers of taper lock gages clearly mark each gage with its exact size and pitch diameter for ease of use. Taper lock thread gages are ideal for lower production environments where they won't quickly be worn out. They last for many hours of machining and are very accurate. However, for high-production environments, you can save a lot of money by choosing reversible thread gages. Tip: Save Money by Purchasing Reversible Thread Gages Reversible thread gages are very popular in high-use shops because they have two usable ends on each member and are cheaper than purchasing multiple taper lock gages. Once the first end has worn down and is no longer producing bores to specification, it can be easily cut off and a fresh usable end is ready to go. There are a couple of downsides of using reversible thread gages. This style of gage requires a bit of extra care locking them into place in their handles. And, once locked in, they do tend to sometimes want to slip in the handle when boring a very hard surface. Tip: Consider Buying Specialty Thread Gages for Unique Applications It's important to note manufacturers each make their own collection of specialty thread gages in response to the requests and special needs of their customers. For this reason, you may easily be able to find a specialty gage if you need one for a unique application. Before making do with a gage that isn't designed for your project, do a bit of research and find out if the gage already exists and is obtainable. Contact a company like WESTport for more information.

3 Impactful Tips to Remember When Using Thread Gages

Thread gages play an important role in many sectors. They're designed to measure the pitch of screw and nut heads. If you plan on using these gages on a regular basis in your operations, these tips will ensure everything goes smoothly.  Don't Force a Fit  There are plenty of contractors out there that try forcing these thread gages onto screw heads that they need measured. Taking this approach could create too much force, and as a result, the threads could get stripped. Then, the screw head being measured may not work as it should anymore. That's why it's so important to be gentle when applying these gages over screw and nut heads. If you don't get the proper fit the first time, keep changing out your gages until you find something that's optimal. Patience will ensure you don't have to replace a lot of your materials. Identify Gauge Type Before Using Before you start inserting various screws or nuts through thread gauges, it's important to know exactly what type of thread gauge you're working with. After all, not all thread gages are intended for the same types of nuts and screws. Thread gauges are typically classified into two categories: standard and specialized.  Standard gages will work with a lot more screws and nuts as opposed to specialized gages. To find out what you have, search for them online by entering in relevant spec information. Once you know exactly what type of gauges you're using, you'll know more about what they're compatible with. Practice Good Maintenance  So that your thread gages always work as advertised when measuring various nuts and screw heads, you need to maintain them properly. This doesn't have to be that complex either. First and foremost, get in the habit of storing these gauges in a climate-controlled environment. After all, not all thread gages have a weatherproof design. Some will, in fact, rust if exposed to the elements outside.  You should also clean your thread gages as often as you can. This will prevent residues and other particles from getting inside and affecting your gages' performance. These simple steps enable your thread gages to last for as long as possible.  If you plan on using thread gages often to measure screw and nut heads, then make sure you know what protocol to follow. Even simple steps, such as proper maintenance, will help you avoid a lot of performance issues over the years. 

Don't Take Chances: 4 Tips to Avoid Problems with Your Thread Gages

If you work in an industrial setting, you probably utilize a lot of thread gages. Unfortunately, misuse and improper maintenance can lead to premature wear and tear. Before you begin work, take a look at the list provided below. The tips included here will help you extend the life of your industrial thread gages. Keep Them Clean When working with industrial thread gages, the one thing you need to do is keep them clean. Before each use, wipe them down to remove dirt, debris and oil that could interfere with proper usage. Once you've completed your project, wipe them down again to make sure they're ready for storage. It's also important that you apply a coating of fresh lubricant before storing your thread gages between uses. Proper lubrication will help you avoid overheating and moisture damage. Apply Light Pressure If you're like most people, you apply a heavy hand when using your thread gages. Unfortunately, using a heavy hand when working with thread gages can lead to severe damage. When using your thread gages, always ensure that you're applying light pressure. You never want to force a thread gage into a component. If your thread gage won't enter or exit smoothly, remove it carefully and then inspect for damage. You could have a burr or other damaged area that's interfering your thread gage. Reduce Risk of Surface Rust When it comes to your industrial thread gages, remember that even a small amount of rust can spell disaster. With that in mind, it's crucial that you take steps to reduce surface rust. One way to do that is to avoid touching the surface of your thread gages with your bare hands. The moisture and oils on your hands can lead to rust. To avoid that risk, use gloves if you need to touch the surface of your thread gages. Otherwise, always grasp the tips of your thread gages. It's also important that you remove all moisture from the surface of your thread gages. Inspect Your Thread Gages Before Each Use You never know when your thread gages are going to become damaged. That's why you need to inspect them before and after each use. Familiarizing yourself with the condition of your thread gages will allow you to monitor issues that may become a problem. As soon as your thread gages become damaged, take them out of circulation. Using damaged thread gages will destroy your equipment and could lead to serious work-place injuries. For more help, contact a company like WESTport.

3 Key Tips When Purchasing Thread Gages

Thread gages are important devices used in many different industries today. They're designed to check the pitch of a thread on a screw. If you need some to complete your operations, then these tips are important to consider. They'll make this transaction go smoothly. Decide Between Rod and No-Go Gages  In terms of these gage's design, there are predominantly two options. These include rod and no-go gages. Both are unique and come with distinct advantages. For example, no-go gages have vastly different ends. The go-end will fit cleanly into the nut, while the no-go end will be stopped by it.  Rod-like thread gages typically are more versatile. That's because they have different blade sizes, which can measure different pitches of treads. Usually, rod-like thread gages are a little more expensive because of their added versatility. Choose a thread design that works best for your operations and budget. Choose a Reputable Brand  When you buy thread gages, you want them to last as long as possible so that you can save money on replacement costs. This generally depends on the brand of thread gage you buy. Not all are created equal. Be sure to carefully choose a thread brand, so that you're completed satisfied with this transaction. Look for a thread gage brand that has a good reputation in the industry you work in. It should be backed by positive reviews online. You also might look for a thread gage brand that's been manufacturing these gages for a long time. More experience usually equates to high-quality thread gages that work exactly as advertised.  Buy In Sets  If you're looking to get a great bargain on these thread gages, you should seriously consider getting them in a set. For a one-time fee, you can get multiple thread gages that can measure different pitch variations of threads. When looking for the right set, try focusing on thread gage variety. The more thread gage types that are included in the set, the more tasks you'll be able to complete. Also make sure the set comes equipped with a carrying case, as you don't want to lose these small tools. When it comes to checking the pitches of different threads, you need a thread gage. There are many different types today on the market. So that you're happy with your selection, take your time analyzing important details and thinking about what would work best long-term.  Contact a company like WESTport for more information.

Great Tips to Consider When Using Thread Gages

To measure leads of screw threads, a device known as a thread gage must be used. It's a staple piece of equipment for many industries. If you plan on using one regularly in your operations, these tips will prove useful over the years. Know When Certain Thread Gages Are Useful There are many different thread gage types today. You have ring gauges, leaf gauges, and plug gages just to name a few. Each one of these gages is designed for particular materials. Take plug gages. They are designed for female threads. Conversely, ring gages work best when measuring male threads. If you know what each gage is designed to do, you'll have no issues picking the right gage and then getting optimal measuring results on whatever types of threads you're trying to analyze. You'll get accurate measurements consistently. Clean Before Every Use It's pretty common for thread gages to accumulate dirt and debris. This happens more so if you leave these gages exposed to outside elements. If you have these sorts of storage methods, then the best thing you can do prior to inserting the gages into threads for measurement is to give them a thorough clean. Make sure you wipe down the exterior surface thoroughly. If you're having trouble getting into the special grooves on a thread gage, find compressed air and some cleaning solvent. Both can be used to alleviate built-up residues that would otherwise impact the precision of your thread gages. Replace Thread Gages When Appropriate Even though thread gages are comprised of durable materials, they will eventually reach the end of their life cycle. Knowing when this happens is very important so that you don't continue to use subpar thread gages that can't deliver precision measuring on a consistent basis. Typically, you can visually inspect thread gages to see what type of condition they're in. If their grooves are damaged in any way, that's an indication that a replacement is needed. You should then discard the thread gage so that you don't forget it has reached the end of its life cycle. These simple steps can help you use thread gages correctly each time. If you're tasked with using thread gages repeatedly to measure threads, then it's up to you to follow the right usage protocol. You don't have to specialize in thread gages to have success. Just read up on recommended steps and follow them correctly. Look for a shop that has thread gages available. 

Implementing Thread Gages and Efficient Storage Methods

If repairing furnishings within your business requires the use of various fasteners, keeping these vital materials classified will aid your production crew in maintaining accuracy during each project. Bolts and screws of varying lengths and thicknesses and the right helical structures can be difficult to differentiate from one another, resulting in the wrong fastener being used to complete a project.  Here are some tips for organizing and storing your parts.  Thread Gages Can Minimize Errors Thread gages are narrow, lightweight tools that will eliminate errors and could potentially save your employees some time. There are foldable and straight gages, each being equally effective in performing an accurate measurement of any type of metal fastener that is used during the restoration of furnishings. The threading that is contained on a fastener's shaft will be spaced out evenly and in some applications, more than two fasteners may need to be joined together. By using thread gages to inspect the threaded portion of a fastener, it can be determined whether a particular screw or bolt will match up with the piece that it is going to be adjoined to. Using a New Classification System When you hire your employees, they may be briefly informed about the different components that are needed to restore each type of furnishing, but it may be difficult for them to memorize the physical attributes of some fasteners. Inspect the manner in which fasteners are currently ordered and stored within your facility. If these parts are emptied into large containers, it can be easy to mix up the hardware pieces or accidentally select materials from the wrong container. In addition to requiring the use of thread gages, purchase a color-coded storage system that can help you separate fasteners and keep them organized. Use an indexing system, which involves scanning merchandise and logging it into your computer system before placing them with the other inventory. Use a teaching module to train your employees about the fabrics, tools, and hardware that they will be responsible for using each day. Perform spot checks, which involves checking the quality of each repair that is made. When old items are being refurbished, request that all of the original pieces of hardware are stored in a specific container, prior to being thrown away. Since threading on old hardware could be compromised, make it a requirement that new fasteners are used for every application that requires adjoining two or more materials together. 

What You Should Know When Buying Thread Gauges

If you regularly work with screws, bolts, and other fasteners, then you might have decided that it's time to buy a thread gauge. If you have never bought one, though, you might not really know what to look for, and you might not really know how much you will need to spend. This simple guide will help you learn a few things that you need to know when buying thread gauges.  Some Are Easier to Use Than Others First of all, you should not assume that all thread gauges are the same. Although they might all be designed to do the same job, some of them are a lot easier to use than others. If you aren't going to be using your thread gauge very often, or if you have ample experience with using thread gauges, then you might not be overly concerned. However, if you are new to using thread gauges, or if you will be using your thread gauge a lot, then you will probably want to make sure that it is very easy to use.  They're Usually Pretty Cheap A thread gauge can be a pretty handy piece of equipment to have on hand when you're working with fasteners. This doesn't mean that they are expensive, though. When you start shopping for thread gauges, you'll probably find that they are actually quite affordable. This means that you should be able to fit a higher-end thread gauge into your budget, and it might even mean that it will be worth it for you to purchase more than one thread gauge. Then, you can purchase multiple different types, or you can just make sure that you have at least one extra thread gauge on hand, just in case you need it. They Come in Different Sizes Of course, you shouldn't assume that every thread gauge can be used with fasteners of all different sizes. Some thread gauges are designed to be used to check the size for smaller fasteners, while others are designed to be used with bigger, industrial-sized fasteners. Consider the type and size of fasteners that you will be using your thread gauge with so that you can purchase one that will work well for your needs. Buying thread gauges is typically pretty easy, and it's something that you are sure to find to be worthwhile if you work with fasteners a lot, particularly if you keep the tips above in mind. For more information on thread gauges, reach out to a local industrial equipment supplier.

A Look at The Different Thread Gage Types

In the mechanical and product engineering fields, there are multiple tools that are specifically used for measurement of thread sizes and parameters, and thread gages are a good example. Thread gages are designed to measure or verify thread sizes in different materials and situations. Even though these gages are often thought of as all the same by the general consumer, there are actually numerous types of thread gaging devices that can be used and each serves their very own function that is important. Take a look at some of the different types of thread gages that may be used in product engineering processes.  Clued Plug Thread Gages  Clued plug thread gages measure the size and placement of a thread with a plug-like piece that gets inserted into the threaded opening. These gages are small in size, usually handheld, and have multiple plugs on the unit to use for testing the threading sizes and placements. Therefore, they are a common instrument used in manual measurement and can easily be used in conjunction with other measurement devices.  Micrometer Thread Gages  Micrometer thread gages are made a bit different than some of the more common thread gage types. These gages have a set of thread-shaped tips that get inserted into the grooves of a threaded opening to obtain a precise measurement of the thread size. Micrometers are often used in conjunction with other forms of gages, but they are also useful as a standalone device. Micrometers are sometimes referred to as metering devices instead of thread gages.  Thread Gaging Roll  Thread gaging rolls are used on roll thread comparators and contain an interchangeable head that can be used to measure different thread types. The primary function of the thread gaging roll is it is capable of measuring pitch and diameter of the threads. In addition, the thread gaging roll can be used to further measure the opening range of a rounded opening or hole in a unit. Therefore, the thread gaging roll can be used with or without the measurement of threads; it may also be used to measure opening diameters of smooth openings to aid in the determination of thread placements during manufacturing or production.  Overall, there are multiple instruments used in the process of creating threaded openings, and thread gages are an interesting device to get to know. Reach out to an industrial equipment supplier, like WESTport, for more information about thread gaging instruments. 

Using a Thread Gage Correctly: 3 Tips to Get You Started

Do you know how to use a thread gage? If the results of your tests are routinely inconsistent and unpredictable, there is a significant chance that you are not using the device the correct way. Make sure you know how to use a thread gage in order to get the most from the device. 1. Be Careful It's essential you use a great deal of caution when you need to use a thread gage. If you use too much force, you will not get accurate results. Mainly when you are testing with more delicate materials, like a plastic screw, if you use too much force, you will inadvertently jam the gage into the threads.  Forcing the gage into the threads will render an inaccurate reading. You should take your time and gently ease the device in, and if you meet a great deal of resistance, you might need to alter the configuration altogether.  2. Review the Rating If you routinely use more than one gage, it's a good idea to look at the rating of the gage before you use it for testing. If you fail to perform this step, you might run into some discrepancies. The reason this step is so important is that different countries have different rating standards.  For this reason, using a gage rated for one country to test a thread engineered and manufactured in another country might give you an inaccurate reading, which could be false. Always use a gage that meets the same rating standards as the origin of the thread you want to test. Keep in mind that some countries do have similar ratings, but you will need to know this information beforehand. 3. Remember to Calibrate A thread gage is a device that you can get a great deal of use from; however, long-term use does take some work on your part. Make it a point to calibrate the thread gage routinely. Calibrating is a way of resetting the device. If you do not calibrate the gage, the gage variation of the device will not be reset and accurate. As a result, any testing that you perform with the gage going forward will not be accurate. To calibrate correctly, you will likely need to use a calibration gage. Research your specific gage to determine how often the device needs to be calibrated for the best result.  With your increased knowledge and a quality gage, you will find greater results and find it easier to perform your qualitative test and ensure your results are accurate.

Tapered Thread Gages for Accurate Measurements

The right thread gage is an absolute necessity when it comes to ensuring that components fit together properly during the assembly process. Tapered thread gages are often used because of their diverse ability to measure both size and taper of the threads on each component in an assembly kit. There are a few different types of tapered thread gages available on the market, so be sure that you choose the gage best suited to meet your measurement needs. Tapered Thread Plug Gages One of the thread gage varieties you might consider using is the plug gage. These gages are operated by hand. The plug is screwed into the interior of the component you want to measure. This allows you to determine the exact measurement of the component's threads. If the tapered plug gage is within a specific number of turns from being flush with the end of the component when fully inserted, the threads lie within acceptable tolerances. The number of turns that are allowable will vary based on your project design. Tapered Thread Ring Gages Another type of tapered gage you might turn to for accurate measurements is the tapered ring gage. These gages are designed specifically for measuring external threads on the components you are working with. The ring is fitted over the exterior of a pipe or other component, then screwed along the threads of that component until a snug fit is achieved. The gaging end of the ring should be within a certain number of turns from the end of the component. This means that the threads measure correctly and can be utilized in your assembly. If the ring gage doesn't allow for permissible tolerances in thread measurement, you will know that your threaded component is not suitable for use. Limit-Type Tapered Gages A third class of tapered gages include limit-type gages. These specialized tools are designed to eliminate the need to count turns when measuring thread tolerances. Instead, a limit-type gage  is notched according to minimum and maximum variances. If your threaded components can be screwed to within these notched areas, you know that the measurement of the threads is acceptable. Limit-type gages can be either plug or ring style for maximum convenience. Invest in many different types of tapered thread gages so that you will always have the right tool to complete accurate measurement testing. This will help improve the quality of your products by increasing the accuracy of component assembly. Contact a company, like WESTport, for further assistance.

3 Key Features to Look for in a Thread Gage

If you have to check the pitch of a thread on a screw, then you'll need to invest in a thread gage. It can help you carry out this inspection quickly and effectively. There are a lot of thread gages on the marketplace, but you can be happy with what you get by actively pursuing the following features. Durable Design No matter what type of thread gage you end up with, you want it to last for many years to come. You then won't have to concern yourself with an inconvenient replacement. How durable thread gages are depends on the material they are made out of. You would be hard-pressed to find a more durable material for thread gages than steel. It is exceptionally strong and capable of holding up for a long time. Even if you're a little rough with a steel thread gage or accidentally drop it, you can rest assured its condition won't be greatly affected.  Comfortable Handle If your operations require you to check the pitch of screws often, then you want the thread gage to be comfortable to use. This is dependent on the type of handle that it comes with. For instance, a thread gage with an ergonomic handle will be much easier to hold for a long time. It fits the natural curves of your hand and subsequently reduces the occurrence of hand fatigue. Soft materials wrapped around the handle can also benefit you from a comfort standpoint. Replaceable Gage Member After using a thread gage a lot throughout the years, the gage member can actually wear down. This makes it quite difficult to use the device accurately. In this case, you'll be better off going with a thread gage that has a replaceable design for the gage member. After this component has worn down and is no longer easy to use, you can simply detach it from the thread gage and insert a new one in its place. It will be as if you have a new thread gage, only you won't have to spend as much money because gage members are pretty cost-effective today. Checking the pitch of threads on screws won't be difficult if you have a thread gage. Buying one of these special tools doesn't have to be hard or stressful either if you know what aspects to focus on when you go out shopping in person or online. 

Thread Gages for Plumbers

Professional plumbers often go above and beyond their clients' expectations when installing and repairing plumbing systems. Most laypeople don't understand every detail that plumbers have to pay attention to when installing leak-free pipes and fittings. One important step in ensuring that a plumbing installation is free from leaks and lasts as long as possible is properly threading freshly cut pipes. If you cut your own pipe threads, here is what you need to know about thread gages. Thread Plug Gages If you cut threads onto the interior of a pipe, you can verify the exact pitch and spacing of the threads with a thread plug gage. These gages fit inside pipes the way bolts fit into nuts. Simply spin the gage gently into the pipe and make sure it fits snugly. If there is any wiggle room between the thread plug gage and the pipe or if the plug gage simply won't thread into the pipe, the threads are almost certainly cut incorrectly. Remove the plug gage gently to avoid damaging the threads, and visually inspect the pipe threads to ensure a perfect seal. By using both a thread plug gage and a visual inspection, you can virtually guarantee perfect threads. Thread Ring Gages Thread ring gages are the opposite of thread plug gages. These gages fit onto the outside of threaded pipes. If you have added threads to the outside of a pipe that is designed to fit into a plumbing fitting, those threads need to seal perfectly with threads you didn't cut yourself. Fit the thread ring gage over the pipe threads and spin it to check for the correct thread pattern. If the ring gage spins smoothly and firmly into place, you know that your pipe threads are cut perfectly. It is still important to visually inspect the threads for imperfections that could lead to leaks, but the ring thread gage will ensure that your threads are cut to the right pattern. Standards and Materials The National Pipe Tapered threads that plumbers use have to comply with ANSI/ASME B1.20.1. Although pipe thread cutters are designed to cut threads to that standard, these cutters can lose precision with extended use. An essential element of maintaining your plumbing materials and the quality of your installations is verifying that your pipe threads are within accepted standards. Pipe thread gages are made from strong tool steel, and because they don't have to cut through metal, they won't degrade as fast as pipe cutters. You can rely on your thread gages to help you guarantee the quality of your work and prevent leaks that could affect your reputation and bottom line. To learn more about thread gages, contact gage manufacturers in your area.

Appreciating the Different Types of Thread Gages Used for Measuring

The small components that you use in your machine shop are critical to your ability to handle repair or assembly projects and serve your customers. To ensure that parts like screws, bolts, and nuts can be used effectively, you need to gauge the threads on them. Gauging the threads calls for you to use special tools designed for measuring them. These different types of thread gages can make counting threads on these parts easier for you and your staff. Leaf Gauge A leaf gauge is a thread gage that fans out like a leaf when you use it. Its design has also been likened to a Swiss Army knife. It is especially useful for measuring a wide array of threads. It can even be used on parts that have the same thread diameters on several pitches. Its compact, fanned out design makes it quick and easy to use. However, it is not as effective for measuring the full circumference of thread. Still, when you want a thread gage that offers versatile measuring, you could keep a leaf gauge on hand in your shop. Ring Gauge Ring gauges are used to measure the threads on parts like bolts and screws. These parts are said to have male threads on them. The ring gauge that you use on them can measure both diameter and pitch.  As their name implies, ring gauges are round in design and have a hole in their center. They are not quite as versatile as leaf gauges. However, they come in a variety of sizes to ensure that you can measure screws and bolts of all dimensions. Plug Gauges Plug gauges are used to measure the threads in nuts, which have female threads. A plug gauge features a cylindrical design with gauges on each end. It can be placed inside of a nut to measure the interior threads. Its design makes it more versatile for measuring threads in cylindrical or round parts than leaf or ring gauges. These types of thread gages are a few that are available to you. They are useful for counting or measuring threads in small parts like bolts, nuts, and screws. They also ensure that the components that you have on hand can be used for repairs and assembly projects. These gauges vary in design and function. Their designs allow them to go around or be inserted in parts to measure the threads.

What Does a Thread Pitch Gauge Measure?

If you are a blacksmith or metal worker, there are times that you are going to have to tap a screw. That means that you are creating screw threads on a screw or pipe or the receptacle so that the two pieces can be connected. Before everything can be connected, you are going to want to make sure that the threads are the correct size, which means you are going to need to use something like a thread gauge to measure that the threads are the right distance apart.  Screw Threads  The thread of the screw is what transfers all the energy you put into screwing the screw in from the rotational force to linear force, allowing the screw to dig down into material that the screw is being driven into. Part of what allows this to happen is the lead and the pitch. These things can be the same when it comes to some screws, but they aren't always the same.  Lead and Pitch The lead is the distance that the thread travels along the axis of the screw. The lead doesn't follow the thread around the axis of the screw; it measures the distance between the two parts of the thread when they are at the same point along the axis in one single rotation. The pitch is the measurement from the top of one crest of the thread to the next crest. In a single start thread or one that has only one thread from the top to the bottom, those measurements are always going to be the same. However, there are such a thing as double-start screws, and the pitch and the lead are always going to be different with those kinds of screws. In a double-start screw, the lead is going to be measured along the same thread, ignoring the other thread. When you measure the pitch, it's still going to measure the crest from one thread to the next, ignoring the fact that the threads come from different starts.  Thread Gauge A thread gauge is a tool that will allow you to measure the pitch. Each of the measuring sticks will have gaps at different spacing, and you measure the lead and pitch by taking the tool until the correct size is found. That will give you the proper measurement and will help you find out whether the screw measurement is metric or imperial.  It's important to make sure that screws and pipes have the proper measurements. A thread gauge will help you find out the pitch and lead of any screw so that you know if it's been tapped correctly. 

A Look at the Uses of Specific Gauges in the Manufacturing Industry

When you head off to the hardware store and pick up a section of pipe, a piece of PVC, or a metal fastener, it is really hard to appreciate just how much work went into getting that piece in your hands because it is so easily accessible. However, everything in a hardware store that has a specific size or rating has gone through an insane amount of testing and regulating before it got to you and your hands. The truth is, there are all kinds of gauges and gadgets used to perform tests to ensure products are exactly what the customer needs. Here is a look at three of the specific types of gauges used in the manufacturing business.  Ring Gage  A ring gauge is a small hand tool that is most often used to measure the outside circumference of a round-shaped item. Some of the things that are probably tested by a ring gauge before leaving a manufacturer's facility would include things like: Plumbing pipes Tubular automotive components Bathroom fixtures  Screws, nails, and other fasteners This gauge usually boasts of multiple-sized rings that slip over the outer shape of an elongated item to give the gauge user a look at the exact diameter.  Thread Plug Gage If you have ever bought a piece of pipe that is threaded on the inside on either one end or the other, you have handled something that was likely tested by a thread plug gage at some point. These gauges make sure the inner threading of an item is exactly as it needs to be by measuring the size of the threads inside. Thread plug gauges are extremely important to a manufacturer because they must be certain that the products they send out are capable of accepting specifically threaded parts and elements.  Limit Gage A limit gauge can refer to a few different things in the manufacturing industry. There are large pieces of equipment that are often used in product testing that do have on-board limit gauges. For example, a piece of equipment designed to measure the tensile strength of a piece of tape may be called a limit gauge. However, there are also smaller, hand-held gauges that are often used on production and assembly lines to do rapid tests on small items or products. These gauges always have the purpose of testing for a specific limit, whether it is direct force, tensile strength, or something else. 

A Useful Care Guide for Thread Gages

Thread gages are important for checking the pitch diameter. If you have a couple and want to ensure they continue to work effectively, you'll need to maintain them properly. This doesn't have to be difficult if you utilize this care guide.  Be Wary of Extreme Temperatures Even though thread gages are pretty durable, they're still comprised of metal. It can thus expand and contract when exposed to extreme temperatures. That's not ideal because it will affect the precision of the thread gage, making it perform poorly. You thus want to keep gages away from extreme temperatures, both hot and cold. One thing that can help with this is a climate-controlled storage space. A shed or inside a garage, for example, are great locations for thread gages because of the adequate temperature protection they can provide.  Clean Regularly After a while, dirt and debris can build up in your thread gages. Although they may seem minor, they can actually have a dramatic impact on how your thread gages work. It is thus a good idea to clean your thread gages as often as you can. A helpful tool you can use for this cleaning task is a pressure washer. It will spray pressurized water into the grooves on your thread gages, helping remove dirt, debris, and other residues. You won't have to get your hands dirty at all, and you'll be able to clean a lot of thread gages at once quickly with minimal effort. Use Lubricants Often One of the most important substances you can use on thread gages is lubricant. It will keep your thread gages in great condition for years. It's particularly helpful at preventing corrosion, which is the last thing you want to happen. When looking for an appropriate lubricant, you'll want to make sure you get a substance that is specifically designed for thread gages. Otherwise, you could end up doing more damage than good. Easy peel wax coatings work particularly well for thread gages and their solution isn't so potent that you have to worry about causing damage. Apply lubricant as often as you can. If you rely on thread gages a lot for certain projects, then you'll want to keep these components in great shape for years. You don't have to struggle at all as long as you know what care steps to take, as well as keep a consistent maintenance routine going throughout the year. 

Why You Should Work with Thread Gages

There are many products and tools you can use to assist in maintaining and perfecting an industrial assembly line. However, few products are as useful as thread gages. These tools offer many unique advantages over other similar options and can work across a wide range of industries, making them a must-have for just about every industrial business. They Are Backed By Standards One of the first things you should know is that thread gages cannot just be made cheaply or haphazardly. All thread gages used for industrial purposes must be manufactured according to standards put in place by the United States. In order to be sold, these thread gages must meet additional standards as well. This means that, if you buy your gages from a reputable US-based seller, then you have little to worry about in terms of quality and functionality. The same cannot be said for other common tools used for calibration and assembly. They Ensure Accuracy In many industries, the accuracy and precision of the finished product are of the utmost importance. A product that is slightly too big, for example, or slightly too small may not work or could even prove dangerous depending on its purpose. Thankfully, thread gages are created with accuracy in mind. When properly calibrated to meet the exact specifications of a particular project, they enable you to achieve precise, uniform results every time. They Are Made From Quality Materials Good thread gages are made from extremely high-quality, durable materials. Many, in fact, are made from aged steel, which has the benefit of being not just strong but stable and non-reactive as well. While you should take care to ensure that your thread gage is made of suitable materials for your particular purpose, almost any nationally approved thread gage will be made of suitable, safe materials. They Are Affordable With the many advantages that are tied to thread gages, you might expect these tools to be very expensive. However, compared to other calibration equipment on the market, they are actually surprisingly affordable. Furthermore, since thread gages are designed to last for a very long time and provide years of use, you'll replace them less often, which saves you money in the long-term as well. In all of these ways, thread gages are an incredibly beneficial and useful tool. If you think they could work for your specific need, look at different options to find gages that match your intended purpose.

What is a Thread Gage?

When you are out on a job site, you are going to have to deal with all kinds of equipment and material. You may not always know all the ins and outs about about every single piece of equipment. That can include what kind of thread pitch you are working with when it comes to anything that has been threaded. When working with threaded objects, it can be very difficult to find exactly what you need, especially when you're trying to find just one individual screw, bolt, or piece of pipe in the midst of a bunch of other types. But there are gadgets you can use to help you determine which one to use. One of those gadgets is a thread gage. Before discussing thread gages, though, there are two points you need to know: Screw Lead and Pitch The screw lead and the screw pitch are very similar and in many cases are the same thing. They are both distance measurements. The lead refers to the distance that the screw travels in one full 360 degree rotation. The pitch measures the distance between the crest of one thread and the next one. In a single threaded screw, the lead and the pitch are generally the same distance. However, in a screw that is double threaded, they are not going to be the same distance.  Genders Threaded objects come in two genders, male and female. A threaded object that is female is threaded on its interior. A threaded object that is male is threaded on the outside. A screw would be a male object and the corresponding nut would be a female.  Now that you understand screw lead and pitch and genders, read on to learn about thread gages themselves. Thread Gages and Plugs When you need to know the pitch of a threaded object, a thread gage or plug is the correct tool to use. The gages come in a set on that is generally on a ring, similar to a set of keys on a ring. Each leaf of the thread gage set has a slightly different pitch ratio. In order to use the set correctly, you just need to put the leaf up against the screw. If it doesn't fit correctly, then you will need to go up or down in size until you get the right one. A thread plug will be slightly different. You are going to have to try to screw it into the pipe, nut, or other object to see if it fits. If it doesn't, then you will need to try a different plug. 

4 Thread Gage Terms You Need to Know

If you have equipment that uses thread gages, and you need to replace or work on a thread gage, it can be helpful to be familiar with the different terminology that surrounds thread gages. Here are four terms that you need to know when working with thread gages. 1. Master Plug/ Setting Plug                                      When working with thread ring gages, you have to frequently check the calibration of the gage. The calibration of the gage is checked using a tool that is referred to as both a master plug or a setting plug. This tools allows you to check the calibration of the gage in question, and make sure that the tolerance and calibration is correct for the gage. 2. Go and No-Go When a gage is tested, its condition is usually described as either go or no-go. This is really as basic as it sounds. If the thread gage will work for the specific piece of equipment that it is being tested on, it will be marked as a go gage. If the thread gage will not work on that specific piece of equipment or is defective overall, it will be marked as a no-go part. These simple terms are used when talking about if a thread 3. Pitch Diameter When you need to replace a thread gage, you need to know the pitch diameter. When you are working with a straight thread, the pitch diameter a measurement of the diameter of the cylinder. If you are measuring the pitch diameter on your own, it is measured from where the thread ridges to the thread grooves in a straight line. On many thread gages, there is actually more than one pitch diameter. The first pitch diameter usually represents the maximum diameter of either the external or internal threads, and the second pitch diameter measurement matches the minimum diameter of the internal or external threads on the gage. gage works for a specific machine and if it is in working condition altogether. 4. Class X & W Tolerance Class X and W measure two different types of tolerance issues. Class X is a measurement of the tolerance level for working gages. The Class X measurement needs to fit the necessary tolerance level for the machinery that the gage is being used on Class W tolerance is a measurement that is used for setting plugs. This is a tolerance measure that lets you know if a setting plug gage will work for your machinery. These are just a few of the terms you need to know if you are working with thread gages.  Knowing the terminology surrounding gages will help you take care of, maintain, and replace your gages accurately and effectively. To learn more, contact a company like WESTport. 

Using Thread Gauges for Improved Product Quality

Many of the products that consumers use each day feature nuts and bolts in their design. These nuts and bolts fit together tightly via a network of threads along the interior surface of the nut and exterior surface of the bolt. The thread patterns must fit together properly in order to create a solid connection. Thread gauges are used by industry professionals to test the parameters of nuts and bolts. Understanding these thread gauges will help you better identify how incorporating them into your production practices will improve the quality of your finished products. Thread Plug Gauge The first type of thread gauge that you will need when testing thread patterns is a thread plug gauge. This type of gauge is designed specifically to test the parameters of the thread pattern on internally threaded parts (like nuts). The thread plug gauge resembles the post of a screw, with two distinctive ends. One end, the GO end, should be able to pass through the nut entirely with minimal effort. The other end, the NO-GO end, should not be able to pass through the nut at all. If a nut performs well when tested with both ends of the thread plug gauge, then the nut is deemed effective and safe for use in product assembly. Solid Thread Ring Gauge The second type of thread gauge that you will find useful in testing thread patterns is a solid thread ring gauge. This gauge is used to test the receipt of a screw or bolt. The solid thread ring gauge consists of two separate rings. Just as the nut must past tests administered by both the GO and NO-GO ends of a thread plug gauge, the screw or bolt must pass tests administered by the GO and NO-GO rings of a solid thread ring gauge. The screw must pass through the GO ring completely and fail to pass through the NO-GO ring.  A passing performance means that the pitch and thread pattern of the screw is correct. Routine inspections can help improve the quality of the products that you manufacture each day. If your products utilize threaded nuts and bolts, then testing the correctness of the thread patterns on these components is critical. Invest in a thread plug gauge and a solid thread ring gauge to help you carefully determine which nuts and bolts are equipped to withstand the test of time and perform properly. 

A Guide to Buying Thread Gages

If you are interested in getting the most from your industrial work, it's important that you do your due diligence and stock up on the parts that will serve you. These are parts that help with your equipment automation and ensures that you are in good hands regardless of what sort of work your business conducts. Consider the tips below so that you can look into purchasing thread gages for your industrial company.    The benefits of buying thread gages  When you are looking into purchasing thread gages for your industrial company, you need to understand why buying these plugs are to your benefit. For one, these thread gages are incredibly easy to use and affordable. You will have a lot of options in front of you that will allow you to apply a coating to your thread gages so that they are protected. When you use these thread gages to your advantage, you will find that your industrial equipment will be kept at its best, so that you receive high-quality performance for your industrial business as a whole. Regardless of what sort of industrial company you run, you'll be in a great position to manage the use of these thread gages for the long haul.  Shop for the best thread gages you can find No matter what kind of industrial work you conduct, it's important that you shop around for the right models and types available. There are a number of different thread gage types that you can look into, to include NPT thread gages, ACME thread gages, UN thread gages, and metric thread gages. Regardless of what you are interested in, there are contractors that can help you figure out what you should buy, and there are pros and cons of each decision. Make the most out of these purchases by doing your due diligence with your research.  Set up a budget for your thread gage purchase To get what you need out of your thread gage purchase, it's vital that you look into the specific model and serial numbers so that you can shop around. When you have a budget going into the purchase, you will be able to manage your spending and ensure that you are getting what you need out of the process. Buy a warranty for your thread gages as well to be sure you are covered.  Utilize these three tips to get the most out of your thread gage purchases. 

How to Keep Your Thread Gages in Good Condition

Thread gages play a critical role in the operation of industrial equipment. They can also be easy to overlook though when it comes time for maintenance or care, likely because most industrial equipment has much more complex or larger parts that your workers will pay attention to first. Thread gages that go bad though could affect your entire operation so you do have an incentive to make sure your gages last for as long as possible. To that end, here are some tips that might help you get more longevity out of these important devices. Be Aware of the Temperature at All Times Thread gages are designed to be incredibly precise when used properly, but it's important to remember that thread gages are made from metal and that metal can expand or contract. If you expose your thread gages to a temperature extreme either while the equipment is in operation or while storing unused gages, this could lead to a future problem. If the metal in the thread gages expands or contracts too much, this will lead to your gage being far less precise. Keep an eye on the temperature in any room or area where a thread gage is located and either move the gage or change the temperature as needed. Coat with Wax for Lubrication Hopefully, you realize that all of your complex industrial equipment is only as good as the lubrication for its moving parts. Thread gages need proper lubrication as well to ensure continued precision and efficiency and to keep problems like corrosion at bay. Most seasoned users of thread gages lean on peel-able wax coatings which are placed over the thread gage to protect it while the equipment is in operation. Periodically inspect your wax or another source of lubrication and adjust as needed. Regular Cleaning is Key Even with your wax lubrication also serving as a barrier that can keep dirt at bay, thread gages can acquire dirt or debris over time. But every time even a bit of dirt gets into the thread gage, it will potentially put the device's precision at risk. Shut down your equipment and make sure your thread gages are properly cleaned at least once a month or more often for frequent use cases. If you want your thread gages to continue doing a great job now and in the future, regular maintenance and cleaning are key. Contact WESTport today for more information.

There are 4 Measurements that a Thread Gauge can Measure

When it comes to pipes and screws, or anything that has threaded section to it, it's important to make sure that threads are measured correctly and that the measurement is labeled so that when people go to buy the pipe or screw, they know what they are getting and they are able to get the right thing. That takes a thread gauge. This tool is used to measure the thread, but how are the threads measured? Threads Per Inch One measurement for threads is the threads per inch, or TPI. This is a pretty simple measurement. You just take an inch of the screw and count how many threads are in that inch. This works best on screws and pipes that aren't metric. Metric screws use a different count. They are measured by the thread pitch, which is one of the things that a thread gauge will measure.  Thread Pitch The thread pitch is measured by looking at the space between the crest of one thread to the next. It doesn't matter if the thread is a single tap or a double tap screw, the way to measure the thread pitch is still going to be the same, from the crest to the crest.  Lead A lot of people confuse the lead and the pitch because the way that they are measured can look very similar. The lead of the screw is also measured using a thread. The difference is that the lead is measured by counting the distance that the screw or pipe would travel along its axis from one point to the parallel point on the threads. In a single tap screw, the lead and the pitch should be generally the same.  Start Starts are super easy to measure. The start of a pipe or screw thread is just that, the place where it starts. A single tap screw has only one start, where a double tap screw has two starts, one for each thread ridge. Adding the additional thread of a double tap screw will slightly change the way that the pitch and lead are measured. When measuring the lead, it will be measured between the threads of the same thread ridge, ignoring the second thread ridge altogether. The lead, however, will use both thread ridges as part of their measurements. It will still measure from one point to the next along the travel of the screw.  Measuring pipe and screw threads is important. A thread gauge is used to take several measurements in order to correctly size the thread. For more information, reach out to companies like WESTport.

3 Impactful Features to Look For in a Thread Gage

Thread gages are instrumental for a lot of industries today. They are designed to measure thread size and diameter of various fasteners. If you're purchasing one for your work operations, then actively look for the following features.    Weatherproof There may be a point in time when your operations take place outside. It can be easy to leave your equipment outside exposed to the elements. You won't have to worry about doing this when you invest in a thread gage with a weatherproof design. If you forget to take this gage in for whatever reason, the weatherproof design will keep it protected. You won't have to worry about issues like rusting or structural damage taking place. Rather, the thread gage will remain perfectly intact and you can use it perfectly the next day without any issues. Weatherproof thread gages typically have a powder coat on them for added durability. Ergonomic Design  If you plan on using the thread gage a lot around your work site to inspect various fasteners, then you need to make sure it has a comfortable design. This really depends on the portion of the thread gage that you hold onto while measuring fasteners. Ideally, you want this portion to have an ergonomic design. Your hand will then be able to grasp onto it comfortably because its shape flows well with your hand's natural features. You can then hold onto the thread gage for hours and not suffer as much fatigue. This is so important for gathering accurate measurements.  Digital If you're looking for accurate readings using a thread gage, then you should really consider one with a digital design. Rather than you physically looking at the measurements on the gage, you can just place it on the fastener, and readings will be calculated automatically. You thus don't have to worry as much about human error as the digital thread gage is doing all of the work. These gages are more expensive than manual thread gages, but they're extremely convenient to use and can deliver accurate readings that you can trust. Just make sure you calibrate the digital thread gage before using it so that the data is precise. There are a lot of industries that rely heavily on thread gages today to gather important details regarding fasteners. If you need to purchase one, take your time analyzing the available options. Focus on getting impactful features that allow you to get the most out of this device.

Simple Tips for Using Your Thread Gage

Thread gages are useful tools for letting you know the exact pitch of a threaded object. However, in order for them to work properly, you have to use them correctly. That's not too difficult with a little practice, though, especially if you can follow some simple but extremely helpful tips. Be Wary Of Inconsistent Results When you're just getting started with your thread gage, take measurements of the same object a few times in a row. If you're doing everything correctly, then your result should be the same each time. If you get inconsistent results, however, take this as a sign that you either need to recalibrate the thread gage or that you're doing something wrong. Do not use your thread gage or rely on its measurements until you've sorted out the problem. Typically, once you start getting consistent results each time, you'll know you're doing things right and that you've remedied the issue. Store Your Gages Properly When not in use, your thread gages should be stored properly, which means in an area that does not experience extreme temperatures or extreme fluctuations in temperature. Too many temperature changes can cause your gages to expand and contract, which can lead to damage to the thread gage, inaccurate readings, and other problems. Thus, always find a safe, temperature-stable area in which to carefully store your thread gages whenever they are not in use. Never allow them to just lie around. If you're not using them, then they absolutely need to be stored properly. Handle Your Gages With Care When using your thread gage, be sure to handle it as carefully as possible. Thread gages are delicate, precise tools and need to be treated as such. Be very careful never to exert too much force when taking a measurement, and never jam the gage into the threads. Not only does this kind of forceful behavior make your readings less likely to be accurate, but it can also permanently damage or even ruin your thread gages entirely. As you can see, using thread gages can be a bit tricky, especially when you're just getting started. However, if you can follow these tips and the manufacturer's instructions for your specific thread gage, you shouldn't have any problems. And, with a little practice, you should get perfect, accurate readings each and every time. Plus, the more carefully you treat your thread gages, the longer they will last. To learn more, contact WESTport.

Parts Unknown: When You Cannot Tell a Screw from a Bolt or its Size

Taking machines apart to repair them almost always results in leftover parts you cannot identify, but you still have to replace. How on earth are you going to find out if this is a bolt or a screw? Is it metric or standard? What about thread width? You cannot just order replacement fasteners without first knowing what they are and their measurements. When the pieces do not reveal any information about themselves, here is what you can do next. Get out the Thread Gauges and Start Searching Gather up the threaded fasteners and pull out the trusty box of thread gauges. These devices can tell you everything you need to know about these fasteners that you have to replace. They can tell you length, the measurement of the distance between thread loops, metric versus standard measurement for width, length, and thread width, and so much more. It actually should not take you too long to figure things out if you have a complete set of metric and standard thread gauges. Write Down the Information You Gather from the Thread Gauges Once you have narrowed all of your options down to one from the thread gauges you used, write this information down. It is a lot of specific detail that will tell the company from which you are ordering exactly what it is you need. A description of the head of the fastener helps too. No head, flat head, rounded flat head, screw head, and Philips screw head are some of the ways to describe the top of the fasteners. Take Down the Name of the Fasteners after You Order When you supply the fastener replacement company with the details you collected about the damaged fasteners you have, they will tell you what these fasteners are called. Write that information down, too. Store this info somewhere where you can easily reference it in the future, or where someone else working the same job can find the info and read it. Now You Can Properly Reassemble the Machine or Equipment Once you receive the replacement fasteners, you can reassemble the machine or the piece of equipment properly. It is a good idea to have a copy of the repair manual for this particular machine close at hand. You can reference it when it is time to insert and install the new fasteners in their expected positions. There should be no unknown parts left. Taking machines apart to repair them almost always results in leftover parts you cannot identify, but you still have to replace. How on earth are you going to find out if this is a bolt or a screw? Is it metric or standard? What about thread width? You cannot just order replacement fasteners without first knowing what they are and their measurements.

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