Blog
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Calibration & Repair Services
- Thread Gage Calibration Mistakes to Avoid
- A Guide to Maintaining All of Your Industrial Equipment
- Maintaining Your Precision Instruments
- How to Properly Care for and Handle Precision Measuring Instruments
- PRACTICAL TIPS FOR CLEANING AND MAINTAINING YOUR THREAD GAGES PROPERLY
- Purchasing Some New Thread Gages? 3 Tips to Keep Them in Good Condition
- Hardness Testing Products
- Precision Gages
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Thread Plug Gages
- Factors for Buying and Using Thread Plug Gages
- 3 Tips for Using Your Thread Plug Gauge Accurately
- How Thread Plug Gauges Avoid BNC Connector Installation Mistakes
- Caring for Your Thread Plug Gages
- What are Thread and Plug Gages Used for?
- Which Thread Ring Gage is best for my production inspection needs?
- Thread Ring Gages
- Air Gages
- British Thread Gages
Precision Gages
What is a Rockwell Hardness Test Block?
by WESTport Corporation
The Rockwell hardness test is a widely used method for measuring the hardness of materials. It is a non-destructive test that involves pressing a diamond or tungsten carbide ball into the surface of a material and measuring the depth of the indentation. The Rockwell hardness test is used in a variety of industries, including aerospace, automotive, and manufacturing.
To ensure the accuracy of the Rockwell hardness test, it is essential to use a test block. A Rockwell hardness test block is a standardized piece of material that has a known hardness value. The test block is used to calibrate the Rockwell hardness tester and to verify the accuracy of the test results.
Rockwell hardness test blocks are made from a variety of materials, including steel, aluminum, and brass. The blocks are manufactured to strict standards and are available in a range of hardness values. The hardness values of the test blocks are determined using a primary reference material, which is a material with a known hardness value that is traceable to a national standard.
The Rockwell hardness test block is an essential component of the Rockwell hardness test. Without a test block, it is impossible to ensure the accuracy of the test results. The use of a test block is particularly important when testing materials with a high hardness value, as small variations in the test conditions can have a significant impact on the results.
In conclusion, a Rockwell hardness test block is a standardized piece of material that is used to calibrate the Rockwell hardness tester and to verify the accuracy of the test results. The test block is an essential component of the Rockwell hardness test and is available in a range of hardness values. The use of a test block is critical to ensuring the accuracy of the Rockwell hardness test results.
Air Gage Applications
by WESTport Corporation
Air gages, also known as air gauges or pneumatic gauges, are precision measuring tools used in manufacturing to measure the accuracy of machined parts. Air gages use air pressure to measure the dimensions of a part, making them highly accurate and reliable. They are used in a variety of applications, including automotive, aerospace, and medical device manufacturing.
Air gages work by using a small jet of air to measure the dimensions of a part. The air jet is directed at the part, and the resulting back pressure is measured to determine the dimensions of the part. This method of measurement is highly accurate and can measure dimensions to within a few microns.
Air gages are used in a variety of applications in manufacturing, including:
1. Quality control
Air gages are used in quality control to ensure that machined parts meet the required specifications. The gauge is used to measure the accuracy of the part, and any deviations from the required specifications can be identified and corrected.
2. Manufacturing
Air gages are used in the manufacturing process to ensure that machined parts are produced to the correct specifications. The gauge is used to measure the accuracy of the part during the production process, ensuring that the final product meets the required standards.
3. Maintenance
Air gages are also used in maintenance to ensure that machined parts are still within the required specifications. The gauge is used to measure the accuracy of the part, and any deviations from the required specifications can be identified and corrected.
Air gages are used in a variety of applications, including measuring the diameter of holes, the thickness of parts, and the flatness of surfaces. They are also used to measure the roundness and straightness of parts, as well as the position of holes and other features.
In addition to their high accuracy, air gages are also highly reliable and durable. They are designed to withstand harsh manufacturing environments and can be used in a variety of conditions. They are also easy to use and require minimal training to operate.
In conclusion, air gages are precision measuring tools used in manufacturing to measure the accuracy of machined parts. They are highly accurate, reliable, and durable, making them an essential tool in quality control, manufacturing, and maintenance. If you work in manufacturing, air gages are an essential tool to have in your arsenal.
British Thread Plug Gage Applications
by WESTport Corporation
British thread plug gauges are precision measuring tools used to measure the accuracy of threaded holes or bolts with British Standard Pipe (BSP) threads. BSP threads are commonly used in the United Kingdom and other countries that follow British standards. British thread plug gauges are an essential tool for ensuring the accuracy of these threaded components.
British thread plug gauges consist of a set of precision pins that are designed to fit into the threaded hole or bolt. The pins are arranged in a specific pattern that corresponds to the shape of the BSP thread. The gauge is used to measure the distance between the pins, which is used to determine the accuracy of the thread.
British thread plug gauges are used in a variety of applications, including:
1. Manufacturing
British thread plug gauges are used in the manufacturing process to ensure that threaded holes or bolts with BSP threads are produced to the correct specifications. The gauge is used to measure the accuracy of the thread during the production process, ensuring that the final product meets the required standards.
2. Quality control
They are used in quality control to ensure that threaded holes or bolts with BSP threads meet the required standards. The gauge is used to measure the accuracy of the thread, and any deviations from the required specifications can be identified and corrected.
3. Maintenance
British thread plug gauges are also used in maintenance to ensure that threaded holes or bolts with BSP threads are still within the required specifications. The gauge is used to measure the accuracy of the thread, and any deviations from the required specifications can be identified and corrected.
In addition to measuring the accuracy of threaded holes or bolts with BSP threads, British thread plug gauges can also be used to measure the wear on these components. Over time, threaded holes or bolts with BSP threads can wear down, leading to inaccuracies in the thread. A British thread plug gauge can be used to measure the wear on the thread, allowing for corrective action to be taken before the component fails.
In conclusion, British thread plug gauges are precision measuring tools used to measure the accuracy of threaded holes or bolts with BSP threads. They are an essential tool in manufacturing, quality control, and maintenance, ensuring that these components meet the required specifications. They can also be used to measure the wear on these components, allowing for corrective action to be taken before the component fails. If you work with threaded holes or bolts with BSP threads, a British thread plug gauge is an essential tool to have in your arsenal.
Progressive Taperlock Plug Gage
by WESTport Corporation
Introduction
The Progressive Taperlock Plug Gage is suitable to check small holes that are open at both ends. These plug gages are an ideal tool if you need to save time in manufacturing or laboratories in inspecting different parts. All members of these gages are attached to a trilock or a taperlock handle.
Progressive Taperlock Plug Gage
The Progressive Taperlock Plug Gages are manufactured to the high end of the ANSI specifications to provide maximum accuracy and wearability. At the completion of the manufacturing process, the final inspection of gages is completed in an environmentally controlled ISO 17025 laboratory.
Progressive Taperlock Plug Gage are available in Steel or Chrome for checking your parts.
They are available for up to 8.0 inches in size and is made to sustain all classes of material and tolerances. WESTport’s licensed metrology laboratory also provides ISO 17025 calibration services for all of your plug and ring gages and any other measuring or test instruments that require certification. Contact us at 1-888-400-4243 (USA and Canada) or 1-631-321-0160 (International) with any questions or for a free quote.
Features
The specifications and design features of WESTport’s Progressive Taperlock Plug Gage are as follows:
Checks the GO and NOGO inspection of a hole with only one insertion of the gage
Single end gage having GO and NO GO members stepped on a single gage
All parts can be inspected quickly and efficiently
Available in Class XX, X, Y and Z
Precision hand lapped to provide maximum accuracy and wearability
Size ranges from .105" to 1.510" (2.67 mm - 38.35 mm)
Available in steel and chrome
Free NIST certificate of accuracy
Make your inspection quick, easy and effortlessly with a Progressive Taperlock Gage.
Conclusion
Since 1989, the WESTport team has been providing Progressive Taperlock Plug Gages all around the world. We are devoted to consistently improving our goods, processes, and services to preserve as an industry leader by putting our customers’ interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognized manufacturer that provides “Quality you can Trust” to over 135 countries.
Cylindrical Taper Ring Gages
by WESTport Corporation
Introduction
Cylindrical Taper Ring Gages for a multitude of tapers are available at WESTport. They are available in Jarno tapers, Morse tapers, National Machine tapers, and Brown and Sharp tapers.
Our equipment is specifically modified for measuring and grinding a taper. The tapers are designed with or without tangs. The diameter tolerances are minus for rings and plus for plug gages. They are the most economical way of checking tapered outside and inside diameters.
Cylindrical Taper Ring Gages at WESTport
The Cylindrical Taper Ring Gages are manufactured to the high end of the ANSI specifications to provide maximum accuracy and wearability. The ANSI standard on Machine Tapers can be a bit confusing to users. If you end up ordering a taper ring and a taper plug gage, they will not match each other, therefore, all machine tapers are specifically mentioned. The correct procedure for ordering is to order a plug to the standard and a "check ring" to check the plug for wear, and vice versa the ring to the plug.
These gages are a fast, accurate and economical way to check parts. WESTport’s licensed metrology laboratory also provides ISO 17025 calibration services for all of your plug and ring gages and any other measuring or test instruments that require certification. Contact us at 1-888-400-4243 (USA and Canada) or 1-631-321-0160 (International) with any questions or for a free quote.
Cylindrical Taper Ring Gages Specifications
You can use these Cylindrical Taper Ring Gages for Jarno tapers, Morse tapers, National Machine tapers, and Brown and Sharp tapers
All parts can be inspected quickly and efficiently reducing costs
Precision hand lapped to provide maximum accuracy and wearability
Available in steel and chrome
Free NIST certificate of accuracy
Conclusion
Since 1989, the WESTport team has been providing Cylindrical Taper Ring Gages all around the world. We are devoted to consistently improving our goods, processes, and services to preserve as an industry leader by putting our customers’ interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognized manufacturer that provides “Quality you can Trust” to over 135 countries.
Cylindrical Carbide Ring Gages
by WESTport Corporation
Introduction
Plain cylindrical ring gages are available for Go/No Go gauging and as masters. These ring gauges are suitable for evaluating manufactured items' outer diameters. An inspector can swiftly pass/fail items using Go/No Go ring gages. These gauges are also excellent as masters for bore gauges, air gages, and internal micrometers.
Lead inaccuracy on measurements may be reduced by utilizing the very same sized master cylindrical ring gage. They are available in gage maker tolerance classes XX through ZZ. Carbide Ring gages provide for prolonged gauge life for checking parts.
Carbide Ring Gages
All ring gages are manufactured to meet and exceed all required quality standards. Ring gages are also available in steel and chrome. Custom gauges are also available to meet your blueprint specifications and are available with expedited services.
WESTports sales and engineering staff will gladly assist you and your team with any questions you may have. WESTport’s licensed metrology laboratory also provides ISO 17025 calibration services for all of your plug and ring gages and any other measuring or test instruments that require certification. Contact us at 1-888-400-4243 (USA and Canada) or 1-631-321-0160 (International) with any questions or for a free quote.
Specifications
Inspects the external dimensions of manufactured parts
An annular groove in the periphery of the NO GO ring distinguishes it from the GO ring
Gages inspected for size and class in a temperature-controlled lapping room
Final inspection of gages is completed in an environmentally controlled ISO 17025 laboratory
Gage blanks meet all the requirements of B47.1
Gagemakers tolerance will be applied minus on the GO and plus on the NO GO
Gages are ring lapped to size and hand polished to provide superior accuracy and wearability
Ring gage blanks go through a stabilization process, cycling through temperature extremes from -130°F to +300°F
Manufactured in accordance with ANSI/ASME B89.1.6
Free NIST certificate of accuracy
Conclusion
Since 1989, the WESTport team has been providing Carbide Ring Gages all around the world. We are devoted to consistently improving our goods, processes, and services to preserve as an industry leader by putting our customers’ interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognized manufacturer that provides “Quality you can Trust” to over 135 countries.
Hex Gages - You'll Want to Keep This Reference Handy
by WESTport Corporation
Introduction
Different applications require different types and varieties of tools to ensure the precision and accuracy of measurements. Hex gages are special tools that are used for the inspection of the wrench openings and spark plug wrench openings. Hex gages are essential if you want to measure or inspect machine head fasteners; moreover, they are used for ensuring that the hexagonal holes of parts or workpieces have been machined properly.
More on Hex Gages
Hex gages are manufactured from oil-hardened tools steel with HRC above 60. Also, Hex Gages, both GO and NOGO are manufactured to ANSI/ASME B107.17M specifications within metric sizes from .70mm to 75.00mm and fractional sizes from .028" to 3.00". Hex Gages inspect wrench openings for both, inch and metric sizes. The dimensional data covered in the stated standard includes data for;
Spline socket cap screws
Different types of hexagons
Set screws
Shoulder screws
Hexagons, and
Spline keys are recognized as American Standard
All the aforementioned Hex gages are made with absolute precision and are ideal for measuring/inspecting machine head fasteners. You will find that majority of Hex Gages, if manufactured by quality manufacturers like WESTport Corporation, comes with a certification of accuracy and are also NIST traceable. WESTport Corporation also provides custom Hex Gages that are built as per the specifications of the customers. This includes gages with extra length, tighter tolerances, the use of alternative materials, and extensions.
In particular, the WESTport Hex Gages are made with 60/62 HRC tool steel with long-form calibration services also available. As for their application, they are used to gage hexagon sockets that are or aren’t chamfered as per the ANSI/ASME B107.17M or ASME B18.3. The gage has two sides or members, GO and NOGO sides. The GO side should be able to freely enter to the minimum key engagement depth that is specified in the standard. The NOGO side should not be able to enter the key engagement depth.
Contrary to the rotary broaches, there is no taper on the Hex Gages. This is why they are held to tight tolerances. The gages are hand-held and inspected the following way:
If the GOgage goes inside the hole perfectly, then the workpiece passes inspection
If the GOgage can not go inside the hole altogether, then the workpiece fails inspection
If the NOGO gage goes inside the hole, then the workpiece fails inspection
In the NOGOgage does not goes inside the hole, then the workpiece passes inspection
Conclusion
The WESTport team has been delivering precision quality gages worldwide since 1989. In putting the needs of our customers first, we are committed to continuously improving our products, processes and services to maintain our position as a global leader in our industry. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 accredited manufacturer providing service to over 125 countires with “Quality you can Trust”.
Cylindrical Reversible Plug Gages
by WESTport Corporation
Introduction
Reversible cylindrical plug gages, also known as reversible plain plug gages, are used to inspect a drilling opening. When one tip of a reversible gauge gets broken or worn, the gauge member may be flipped, giving outstanding value (basically two gauge components for the cost of one). With many use cases for WESTport’s cylindrical reversible plug gages you are now able to get a tool with multiple uses.
Read on to learn more about WESTport's Trilock Cylindrical Reversible Plug Gages.
Cylindrical Reversible Plug Gages Specifications
The widths are ring-lapped to fit and carefully finished giving for improved precision and assuring optimal gage wearability. Equipped with NOGO and GO members in different classes, like Class Z, Y, X, XX, and XXX according to ANSI requirements. The aluminum gauge chambers are anodized red (NO GO) and green (GO) allowing for simple differentiation. Except as specifically indicated, the gage maker's margins will be imposed extra on the GO component and negative for the NO GO component.
Available in carbide, chrome, and steel, the WESTport's cylindrical reversible plug gauges are made to last. Steel gauges are composed of high-grade 52100 tool steel that has been hardened to Rockwell C60-64 and cold annealed to minimize size and shape variations, resulting in an unusually extended gauge life. Gages measure 2.0" long. Special length gauges up to 6.0" in dimension are supplied. All gauges are polished, sanded, and lapped to a surface polish of 5 micro inches or greater. From .015" to 1.0100", reversible cylindrical steel and chrome plug gauges are provided. Carbide plug gauges range in size from .040" to.761".
Cylindrical Reversible Plug Gages Special Features
Special characteristics like chamfers, radius, pilots, air flats, and depth notches are quoted on a case-by-case basis. WESTport Gage includes a complimentary Accuracy Certificate traceable to the National Institute of Standards and Technology (NIST) with every gauge.
These Gages are carefully lapped for maximum finish and accuracy and are kept to specification along their full length, allowing you to utilize either endpoint of the gauge. WESTport's cylindrical reversible plug gauges come in inch or metric sizes with carbide, chrome, and steel finishes. Custom gages are made and simply advise the dimension in inches or metric, the tolerance grade, and the tolerance applicability – Not Go (minus) or Go (plus), or Master (bilateral or split). Individual members do not come with handles. If a handle is necessary, please indicate.
At no extra charge, the tolerance, size, tolerance, and instrument number are securely inscribed on the grip. All specifications are available – please contact 1-888-876-8587 and a WESTport specialist would gladly generate an estimate for you.
Conclusion
Since 1989, the WESTport team has been providing excellent quality Cylindrical Reversible Plug Gages all around the world. We are devoted to consistently improving our goods, processes, and services to preserve our reputation as a dominant force in our market by putting our customers' interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognized manufacturer that provides "Quality you can Trust" to over 125 countries.
Trilock Cylindrical Plug Gages
by WESTport Corporation
Introduction
Cylindrical plug gages are available in a variety of designs predicated on size and use. The preceding is a breakdown of the many designs. The taperlock gage gets its name from the tapered shank that latches into the tapered aperture at the end of the lever. It is the American Gage Design Committee's time-honored standard for gages up to 12 inches in diameter. The truth that these gages have enough tolerance and size marked on the shaft of the sections is a benefit. There is no doubt as to what they've been if and when they are detached from the handles.
The NoGo and Go members have a varied length of gauging surface, which aids in identification. Because the NoGo gage is not meant to enter the component, it is permitted to make it shorter. Read on to learn more about WESTport's Trilock Cylindrical Plug Gages.
Trilock Cylindrical Plug Gages’ Progressive Design
In certain circumstances, having the NoGo and Go diameters on the same gage member might save some gauging time. For example, a progressive plug is appropriate for inspecting a short hole that is exposed on both sides. Furthermore, the opening cannot be subtler than the plug's Go portion. Progressive type gages are often taperlock, although any design may be made progressive.
The gauging members are just basic pins that may be withdrawn from the handle by tightening the collet nuts on the ends. Marking the tolerance and size on the tips of larger gage members helps to identify them. When the gage is too tiny, it is impossible to discern between the Go and NoGo members without the use of measuring devices. The collet nuts at the handle's ends are colored differently - red for NoGo and green for Go. This traffic light method is frequently used in attribute measurement.
Trilock Design
The pin (reversible) and Taperlock systems are not suitable for big, heavy gages. The trilock configuration has been proven to be ideally adapted for gages with diameters ranging from 8 to 12 inches. The trilock mechanism superficially resembles the design. The grip has triple prongs on each end that slide into slots, distributed uniformly around the gage members' centre hole. A bolt secures the part to the handle, while the trilock prongs and grooves provide stability.
Trilocks, like pin (reversible) locks, are bidirectional because either side may be fastened to the lever. Therefore, if the user values the reversibility characteristic, which allows for dual usage, one can buy reversible gages in all sizes in the range. Military specifications, which military contractors must normally follow, demand for pin type reversible gages in sizes ranging from .510 to 1.510 inches and taperlocks in sizes ranging from .510 to 1.510 inches. Trilocks are advised for sizes ranging from 1.510 to 8.010 inches.
The paramount concern in creating a very big gage (more than an 8-inch diameter) to keep it lightweight, enough to carry effortlessly without tiring the operator out. Because these gages must be fully reliable in size and roundness, they are made with very little metal parts as feasible. For convenient handling, the annulus gage has twin screw-in ball grips similar to those seen on machineries.
Conclusion
Since 1989, the WESTport team has been providing excellent quality Trilock Cylindrical Plug Gages all around the world. We are devoted to consistently improve our goods, processes, and services in order to preserve our reputation as a dominant force in our market by putting our customers' interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognised manufacturer that provides "Quality you can Trust" to over 125 countries.
Unified Miniature Screw Thread Gages
by WESTport Corporation
Introduction
Different applications need a wide range of equipment to assure quality, precision, and reliability of measurements. Unified Miniature Screw Thread Plug and Ring Gages are specific gadgets used in watches, instruments, and miniature mechanisms. WESTport Gage offers a complete line of Unified Miniature Screw Thread Plug Gages in accordance with American Standard B1.10M 2004 and the appropriate ISO Recommendation.
Continue reading to discover more about WESTport's Unified Miniature Screw Thread Gages.
Unified Miniature Screw Thread Gages
Threaded plug gages are used to verify and examine internal threads by striving to match the No-Go and Go gauge components to the threaded portion. If the attachment moves freely on the gage without any binding, the person understands it is within the predefined tolerance limit. Unless otherwise specified, all gages are right-handed and labelled with nominal maximum size and gauge class.
WESTport Gage offers a comprehensive line of Unified Miniature Screw Thread Plug Gages in accordance with American Standard B1.10M 2004 and the corresponding ISO Standard. The UNM Series is another name for this thread classification. In this series, the threads are compatible with the standardisation programs of the United States, the United Kingdom, Canada, and the ISO. The Unified Miniature Screw Thread Plug Gages are designed to be used in miniature mechanisms such as instruments and watches. The series, which substitutes the Unified and American thread series, has a diameter spectrum of .30mm to 1.40mm (.0118".0551"). WESTport also produces UNM Unified Miniature Screw Thread Plug Gages forming taps. WESTport's engineering team can help you choose the right cutting tools and miniature gauge for all applications relevant to UNM thread.
Miniature threaded plug gages have been used to verify and test inner inch threads in Unified thread specifications such as UNF, UNC, and others. Individual NoGo or Go gauge members, as well as assemblages with one or two gauge members with a handle, are supplied.
The Purpose of Unified Miniature Screw Thread Gages
A thread gauge is a measuring device used to measure the dimensions of a thread, such as the diameter, pitch, and angle. Internal threads are checked with plug gages, whereas exterior threads are checked with ring gages. Each gauge is divided into two sections: a GO gauge and a NO GO gauge. To verify the thread, both components should be utilised.
The Thread Measuring System measures pitch diameter precisely and confirms that the thread plug gauge is well within range. The optimum thread plug gauging technique employs different pairs of thread plug gages. One or two gages can be utilized for in-process inspection, another for final inspection, and a primary thread plug gauge preserved for dispute if gages fail to correspond on approval or denial.
Conclusion
Since 1989, the WESTport team has been providing excellent quality Unified Miniature Screw Thread Gages all around the world. We are devoted to consistently improve our goods, processes, and services in order to preserve our reputation as a dominant force in our market by putting our customers' interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognised manufacturer that provides "Quality you can Trust" to over 125 countries.
Cylindrical Ring Gages - Steel & Chrome
by WESTport Corporation
Introduction
WESTport provides a complete line of cylindrical ring gages (steel and chrome) for go/no go gauging. The gages are perfect for evaluating manufactured items' outer diameters. A tester can swiftly pass or fail items using go/no go gages instead of obtaining time-consuming measurements from more costly testing instrument. Go ring gages are made with a negative tolerance. They are manufactured with a plus tolerance. The go gauge is used to confirm the upper limit. The no go gauge is used to ensure that the lower limit is met. Cylindrical gages, like fixed limit gages, are designed to fit the part's minimum and maximum material conditions. Generally, the fixed limit gauge is a three-dimensional duplicate of the mated part. This gauge tolerance mechanism assures that an examiner must never approve a faulty component. The use of fixed limit go/no go simple cylindrical gages needs just minimal training. The inspector merely needs to ensure that the gauge fits over the outer diameter of their component.
Cylindrical Ring Gages -– Specifications
Cylindrical ring gages, also known as plain ring gages, are used to verify the exterior dimensions of produced products. They may also be used to calibrate an instrument, whether electronic or air, and exist in a variety of sizes and styles. Ring gages with a diameter less than 1.510 are made without the need for a hinged external diameter, whereas gages with a diameter more than 1.510" are created with a hinged diameter. Removing excessive content from the external ring gauge diameter reduces the weight, making it simpler for the user to operate. Perfect for GO NOGO and master gauging. The NO GO ring is distinguished from the GO ring by a circular groove on its circumference. Air gages, bore gages, and internal micrometers can all be set using plain ring gages. Lead inaccuracies on readings can be reduced by utilizing the very same size master. Ring gauge blanks are stabilized by rotating these across high temperatures ranging from -130°F to +300°F. They are polished and lapped to guarantee optimal abrasion resistance and longer wearability. The gauge is next tested for class and size in a temperature-controlled lapping room before being finished in our environmentally controlled ISO 17025 metrology laboratory. ANSI/ASME B89.1.6 - 1984 ANSI/ASME B89.1.6 - 1984 Gage blanks fulfill all of B47.1-criteria. Ring. Available in sizes as small as 015" to 25". Unless otherwise indicated, all sizes above 5.510" are furnished with perforated openings for ball grips. WESTport Gage includes a free Certificate of Accuracy traceable to the NIST (National Institute of Standards and Technology) its gages.
Conclusion
Since 1989, the WESTport team has been providing Cylindrical Ring Gages all around the world. We are devoted to consistently improving our goods, processes, and services to preserve our reputation as an industry leader by putting our customers' interests first. We are also an ISO 9001, ISO 6508, ISO 6506, and ISO/IEC 17025 recognized manufacturer that provides "Quality you can Trust" to over 135 countries.
British Thread Gages - Here's What You Should Know
by WESTport Corporation
British thread gauges are an essential tool used in many industries to measure the dimensions of screw threads. They come in a range of sizes and types, each designed to measure specific threads. In this article, we will explore the different types of British thread gauges and their uses.
Whitworth Gauges
Whitworth gauges are used to measure threads with a 55-degree angle, also known as Whitworth threads. These threads were commonly used in British engineering until the 1950s. Whitworth gauges come in a range of sizes, from 1/16 inch to 6 inches.
British Standard Pipe (BSP) Gauges
BSP gauges are used to measure threads on pipes and fittings. They come in two types: parallel and tapered. Parallel BSP threads have a constant diameter, while tapered BSP threads have a gradually decreasing diameter. BSP gauges come in a range of sizes, from 1/16 inch to 6 inches.
British Association (BA) Gauges
BA gauges are used to measure small threads commonly used in precision engineering. These threads have a 47.5-degree angle and come in sizes ranging from 0BA to 22BA. BA gauges are commonly used in the manufacture of clocks, watches, and other precision instruments.
British Standard Fine (BSF) Gauges
BSF gauges are used to measure fine threads with a 55-degree angle. They were commonly used in British engineering until the 1950s. BSF gauges come in a range of sizes, from 1/4 inch to 1 inch.
British Standard Whitworth Fine (BSWF) Gauges
BSWF gauges are used to measure fine threads with a 55-degree angle. They were commonly used in British engineering until the 1950s. BSWF gauges come in a range of sizes, from 1/4 inch to 1 inch.
In conclusion, British thread gauges come in a range of types and sizes, each designed to measure specific threads. The type of gauge used will depend on the type of thread being measured and the industry in which it is being used. It is important to use the correct gauge for each application to ensure accurate measurements and reliable results. Additionally, it is important to keep thread gauges clean and properly maintained to ensure their accuracy over time. With the proper use and care, British thread gauges can provide accurate and reliable measurements for years to come.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
ANPT L-1 Ring Gage - A Quick Overview
by WESTport Corporation
Introduction
An ANPT L-1 Ring Gage is a special gage that is used on the external rings of devices or components. This includes plugs, pipes, or other forms of fittings that have ring threads. But contrary to other gages, the ANPT L1 ring gage is applicable on ANPT threads which are also called the Aeronautical National Pipe Taper threads.
ANPT threads are different in comparison to NPT threads as they do not require any form of sealants. Whereas NPT threads require sealants since they are not designed to be used in aeronautical applications. ANPT threads are suitable for aeronautical applications where there is a need for a sealant thread joint that is not possible with either O-rings, gaskets, or straight threads.
How To Use It?
All the external threads are first gaged with the L1 thread ring gage which travels L1 distance over the threads and engages the threads that will be engaged when the component is hand-tied. To check the threads beyond the L1 length, an L2 ring gage is used.
In essence, ANPT thread ring gages are available in three measurements:
The ANPT L1 ring gage also called the thin ring is used for checking the thread elements over the length of engagement that is hand tightened
The ANPT L2 ring gage also called the thick ring, measures the thread elements when the component is tightened with a wrench
The final is the ANPT 6-step plain ring which is used for checking the major and minor diameter of the male.
Moreover, ANPT thread ring gages are measured on the SAE AS71051 standard.
More On ANPT L-1 Ring Gage
The process for measurement is rather simple. Simply place the ring onto the thread and rotate the gage. It should travel smoothly all the way up to the L1 distance, which are the thread elements that are engaged when the component is Hand tightened. The ANPT L1 screw threads have a larger major diameter in comparison to NPT gages. Similarly, the minor diameter is also larger, and the rings are designed such that they form a mechanical seal that eliminates the need for using any kind of sealant, making them ideal for aeronautical applications.
ANPT threads are measured in the same fashion as NPTF threads, both internally and externally (we use the ANPT L-1 ring for external measurement). But the gages are still dimensionally different which is why they cannot be used interchangeably. From the basic number of turns specified for the ANPT L-1 ring, a turn of 1 ½ from the basic turn is still acceptable for the L2 ring gage.
Conclusion
At WESTport Corporation, we have been serving the industry since 1989 by providing quality assurance products and services. Our premium quality products are not only designed to be inexpensive, but unparalleled in class and quality. WESTport employs state-of-the-art measures to ensure all our products comply with the ISO 6506, ISO 6508, ISO 9001, and ISO/IEC 17025 standards. Moreover, our expanded product line includes (but is not limited to):
Precision Thread and Plain Gages
Medical Gages
Spline Gages
Custom Gages (made to your blueprint specifications)
API Plug and Ring Gages
Taps and Dies
Hardness Testing Products
Full-service Metrology Laboratories for Tool calibration, Repair, and Onsite Services
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Here's a Handy Review of the ANPT L-3 Plug Gage
by WESTport Corporation
Introduction
ANPT plug gages are used for gaging internal ANPT threads. The process involves screwing up the plug gage by hand into the internal thread of the pipe or product at hand. In comparison to other gages of the ANPT thread family, the ANPT L3 plug gage is used to check the threads that will be engaged once the product is tightened with a wrench for practical application.
Besides the ANPT L3 plug gage, there are:
ANPT L1 thread plug gage which is used to check the engagement of the thread elements when the product will be tightened by hand, and
ANPT 6-step plain plug that is used for checking the minor diameter of the female fitting.
More On ANPT L3 Plug Gage
The process for gaging the internal thread of a product involves not just ANPT L3 plug gage, but all three gages mentioned above. First off, the thread is gaged with ANPT L3 plug gage, also called the limit-type L1 taper thread plug gage. The gaging notch that most nearly represents the size of the thread is noted.
Although the ANPT threads are similar to NPT threads, the difference in the application for aeronautical purposes dictates that they must be controlled very carefully for taper, thread form, and diameter. This is because up until the length of 2-inch size, the ANPT and NPT threads are almost identical and have a requirement of an L1 gage.
From the primary L1 threads that are measured with the L1 gage, the threads thereafter are referred to as the “L3 length” which is measured by the ANPT L3 plug gage. These are the threads that will be engaged when the threads of the product are tightened with a wrench. ANPT L3 plug gage is also a limit type gage whose total length equals L1 + L3.
But despite this, the gage only has four threads at the small end. This is why, for a thread to be accepted on the L3 gage, the position of the gaging notch must coincide with half turn of the position previously noted on the L1 gage. The ANPT threads have a distinctive design to make a true seal that eliminates the need for a sealant. They make a true seal by crushing in on themselves. The ANPT L1 and ANPT L3 threads are needed for measurements of the female threads.
Together, L1 and ANPT L3 plug gages measure the:
Lead
Taper
Pitch diameter, and
Major diameter
For measuring the minor diameter of the internal thread, the amount of the truncation is noted. Since the pitch diameter and truncation vary with limits, the minor diameter will also. The three-pitch diameter gaging positions are:
Basic
Minimum
Maximum
These pitch diameters necessitate 3 pairs of maximum and minimum truncation steps that amount to a total of 6 positions.
Conclusion:
At WESTport, we provide you with quality that you can trust. We are manufacturers who are ISO 9001 and ISO/IEC 17025 accredited which means each of our products complies with the strictest industrial standards. Ranging from the plain and threaded plug and ring gages to any custom needed gage to your blueprint specifications, WESTport is your one-stop-shop for all your quality assurance needs. We are committed to providing premium quality products in a timely manner with our industry guarantee to beat any competitor's price.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Here's an Overview of the ANPT L-2 Ring Gage
by WESTport Corporation
Introduction
ANPT L2 ring gage is the second ring gage that is used for the measurement of the external rings on components like fittings, pipes, plugs, etc. Before this, ANPT L1 ring gage is used which is for the purpose of determining the thread elements that are engaged when the component is Hand tightened. In contrast to that, the ANPT L2 ring gage is used to engage the thread elements that will be engaged when the component is wrench tightened
How To Use It?
ANPT L2 ring gages are used in conjunction with L1 rings as well as with the 6-step ring. However, L1 and 6 step rings are more commonly used in conjunction in contrast to ANPT L2 ring gage. The L2 gage measures the effective external threads that are situated beyond the L1 distance. The application of both, L1 and L2 gages are similar to a major degree with a difference in the count of the number of turns that the product travels or fails to travel, in case the piping of the component is determined to be faulty.
More On ANPT L-2 Ring Gage
ANPT or the Aeronautical National Piper Thread rings are different from the NPT or the NPTF thread rings, given that they are for aeronautical applications. The do not require the use of any sealants as the threads form an airtight mechanical seal that prevents any sort of leakage. This is why they are called “dry seal” threads.
Although the ANPT threads are similar to NPT threads, the difference in the application for aeronautical purposes dictates that they must be controlled very carefully for taper, thread form, and diameter. This is because up until the length of 2-inch size, the ANPT and NPT threads are almost identical and have a requirement of an L1 gage.
The ANPT L2 ring gage is for measuring the second half of the threads that are engaged when the component is wrench tightened After both, the L1 and L2 lengths have been checked, the ANPT 6-step ring is used which helps to measure the major and minor diameter of the threads of the part in use.
ANPT threads are measured in the same fashion as NPTF threads, both internally and externally (we use the ANPT L-1 ring for external measurement). But the gages are still dimensionally different which is why they cannot be used interchangeably. From the basic number of turns specified for the ANPT L-2 ring, a turn of 1 ½ from the basic turn is still acceptable for the L2 ring gage.
Conclusion
WESTport Taper pipe ANPT L2 Ring Gage is available in a variety of styles and over a wide range of measurements. WESTport stands proud as an ISO 17025 manufacturer of quality assurance products with a commitment to client satisfaction and the provision of reliable products as an industry leader. Production units with regular and excessive use of Taper Pipe NPTF L3 Plug Gage are advised to have several spares at hand along with a master thread plug to regularly check on the wear and tear of their ANPT L2 Plug Gage.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
What You Should Know About the ANPT 6-Step Plug Gage
by WESTport Corporation
Introduction:
ANPT or “Aeronautical National Pipe Taper” Plug Gages are devised for their use on aeronautical components such as plugs, pipes, and other similar fittings that need a thread joint that is sealed mechanically. For these applications, gaskets, O-rings, or straight threads are not applicable. ANPT 6-Step Plug Gage is also used in the same application with its application being different from that of NFTP and NTP plug gages.
The Use of ANPT 6-Step Plug Gage:
The ANPT 6-Step Plug Gage is used for the truncation check of the three-pitch diameter conditions where the plug has a minimum and a maximum truncation step of the pitch diameter conditions. The three conditions include:
Minimum
Basic, and
Maximum
To check truncation, ANPT L1 plug is used in conjunction with ANPT 6-Step Plug Gage. If the face of the product in check lies between the basic minimum and basic maximum steps of the truncation plug, then the L1 plug indicates that the product belongs to the basic pitch diameter.
If the said product falls between the MN and MNT steps, indicates that that product diameter is in the minimum range.
Finally, if the product falls between MX and MXT steps, this indicates that the pitch diameter is maximum.
The three gaging notches of ANPT 6-Step Plug Gage represent tolerance of +/- one turn. The L1 gage is used as a guide that helps in determining the gaging position. The requirements for ANPT 6-Step Plug Gage are spelled out in ANSI SAE AS71051. The ANPT screw threads are designed to have no interface between the crest and the root of the threaded assembly when they are screwed with NPT threads. However, when screwed with NPTF threads, the ANPT thread will have an interference fit between the root and the crest. The fit will either be on the minor or major diameter of the screw thread. This is dependent on the fact which part is NPTF. Finally, to form a seal, sealant will be required because there will be no mechanical seal formed.
Also, it is worth noticing that before the 2-and-a-half-inch marker, the wrenching length of NPT threads and ANTP threads is the same.
Conclusion:
WESTport Corporation is your reliable source for quality ANPT 6-Step Plug Gage and other ANPT gages. Established in 1989, WESTport is a manufacturer of quality assurance products that is ISO 6506, ISO 6508, ISO 9001, and ISO/IEC 17025 accredited. With a focus on delivering high quality products at the guaranteed lowest pricescts. WESTport is dedicated to improving product quality and processes to establish its presence as a global leader in quality assurance products and services.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Here's a Quick Review of the ANPT L-1 Plug Gage
by WESTport Corporation
Introduction:
ANPT L-1 Plug Gage is used to check the internal thread rings of the aeronautical equipment such as pipes, fittings, plugs, etc. ANPT or Aeronautical National Form Pipe Taper Thread Plug Gages are used in applications where gasket, straight threads, or O-rings are not applicable; particularly in aeronautical applications.
More About ANPT L-1 Plug Gage:
ANPT L-1 Plug Gage is used to first gauge the internal threads. The gaging notch that most accurately represents the size of the thread is hence taken a note of. It is used to check the major diameter, pitch diameter, lead, and taper. The major diameter is only measured to the upper threads which are hand-tied. The later threads, which are measured by ANPT L-3 Plug Gage are measured for wrench tight position.
The parts checked with ANPT L-1 Plug Gage are considered acceptable when they come flush with the notch. This means they will come close to either plus one or minus one turn and check the first four screw threads. Similar to NPTF, ANPT threads also employ an L1 and an L3 gage to measure the first four and the last three thread rings. Likewise, they both require plain taper 6-Step Crest-Check pipe plug gauges. The L-1 gage, more particularly, the ANPT L-1 Plug Gage is first used to gauge the size of the hole in contrast to the screw thread tolerance which could be either basic, minimum, or maximum.
Albeit the ANPT internal pipe threads are practically the same as the pipe threads of NPT, they have a distinct application for their use in aeronautical applications which is why their diameter, taper, and thread form are very carefully controlled to form a seal that doesn’t need application of external sealants. These sealed threaded joints are also needed in applications where O-rings, gaskets, or straight threads won’t get the job done.
Similar to ANPT L1 plug gage which checks the external diameter, the ANPT ring gages are used for checking the external diameter of pipes and ends with rings. The plug has a distinct difference from the basic NPT plug where in addition to its basic steps, we have the maximum and minimum steps that are used for measurement as follows:
The product is in tolerance if its face is between the maximum and minimum steps of the plug.
To check the depth beyond L1 depth which is measured with ANPT L1 plug gage, the ANPT L3 plug gage is used.
Furthermore, the truncation is checked with a six-step plain taper plug gage which includes maximum and minimum truncation steps for each of the three-pitch diameter conditions which are maximum, minimum, and basic.
It is also noteworthy that there should be no shake or wobble during the measurement. This is an indicator of taper error and must be tended to on an immediate basis.
Conclusion:
At WESTport Corporation, we have been providing the industry worldwide with precision measuring instruments and calibration services since 1989. WESTport employs state-of-the-art measures to ensure all our products comply with the ISO 9001, and ISO/IEC 17025 standards. Moreover, our expanded product line includes thread and plain gages, API Plug and Ring Gages, taps and dies, medical gages, spline gages, and full-service metrology laboratories for tool calibration, repair, and onsite services.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Here's an Overview of the ANPT 6-Step Ring Gage
by WESTport Corporation
Introduction
ANPT or Aeronautical National Pipe Taper is a form of ring threads that are used in components like plugs, pipes, fittings, etc. The ring is particularly dedicated for aeronautical applications where equipment needs a sealing thread joint. In the stated application, O-rings or gaskets and even straight threads are not applicable. When these rings or threads are located outside a component, we use ANPT 6-Step Ring Gage to measure the pitch diameter size of the part in question. This is essential for all dry seal or aeronautical components. The ANPT 6-Step Ring Gage is used in conjunction with the ANPT L1-ring gage.
How Is It Used?
The use of ANPT 6-step ring gage is similar to that of ANPT 6-step plug gage, just on the outside. In other words, the gage is used to check the major diameter of the male fittings and in conjunction with that, the L1 ring is used to check the thread elements that may travel across the distance that is engaged when tightened by hand.
The ANPT 6-step ring gage is used to check the maximum and minimum truncation steps. On the ring, there are maximum and minimum truncation steps for each of the three conditions of the pitch diameter. Minimum, Basic, and Maximum. The part must fall between the B and BT steps on the ANPT 6-step ring gage if the LI ring shows it to be of the basic pitch diameter. Whereas, if the part falls between the M and/or MNT steps, it means that the L1 ring should show the pitch diameter to be of minimum diameter. Finally, if the part falls between MX and MXT steps, it means that the pitch diameter of the part as measured by the L1 gage should be of maximum diameter.
It is also vital that there should be no permissible wobbling or shaking otherwise the part may not be suitable for the application intended. Especially the truncation of lead, angles, and roots must be checked on the tool wear at every time possible by projection.
More On ANPT 6-Step Ring Gage
The application of thread ring gage is very easy, but it is still recommended to consult with the diagrams and datasheet first. It falls upon the user as a responsibility to ensure that the ring gage correctly engages all the special pitch diameters along with the major and/or minor diameters, pitches/TPI, and the class of fit. Moreover, it must also be confirmed if the gage conforms to the proper standard of the national/international standard.
Moreover, it is suggested to take care of your ANPT 6-step ring gage after every use to ensure the longevity of the product life. Ensure recalibration is conducted periodically and the gage is cleaned after each use. Keep an eye out for any chips, grits, or burrs that may cause unnecessary scratches and wear to the major/minor diameters of the thread gage along with its gage flanks.
Conclusion
ANPT 6-step ring gage from WESTport Corporation is ideal for measuring the external threads of pipes and/or other equipment and ensuring the said equipment or part in question falls within the said parameters. At WESTport corporation, we are at the forefront of presenting the industry’s highest quality and most affordable line of measuring equipment and tools. Using state-of-the-art technology and our world class customer service team, we are thoroughly committed to ensuring we retain our status as one of the worldwide leaders and trusted sources for precision measuring instruments.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
An Overview of NPTF L-1 Ring Gages
by WESTport Corporation
Introduction:NPTF L1 ring gages inspect the hand-tight engagement or the functional size of a part in question. This includes the male threads or the nipple that must conform to specific calculations before being deemed usable. NPTF L-1 RIngs are designed to conform to the ANSI/ASME B1.20.5 standards. Gaging the NPTF external threads requires using more equipment so it confirms the standards stated. Screw thread pipe ring gages have two basic classes which includes plain and threaded. NPTF Rings L-1 belongs to the latter. The gage is threaded onto the pipe or equipment to be measured via hand. More About NPTF Rings L-1:NPTF is also called “Dryseal” because the thread tolerance is controlled very strictly. Still, the gages are used in a similar manner to plug gages except for the difference in the thread, which is internal in the case of pipe plugs and external in the case of rings. NPTF Rings L-1 is also called “thin” gage and parts that are measured on it are considered tolerable when they come flush to the ring’s end to a positive or negative one turn of the unmarked side, effective measuring the first 4 or 5 threads. For the further threads, NPTF L-2 ring gage is used which measures from the fifth to seventh threads. About NPTF Threads:NPTF threads are measured in the same fashion as ANTP threads both internally and externally (we use the NPTF L-1 ring for external measurement). But the gages are still dimensionally different which is why they cannot be used interchangeably. From the basic number of turns specified for the NPTF L-1 Ring, a turn of 1 ½ from the basic turn is still acceptable for the L2 ring gage. Both NPT and NPTF have the same taper per inch, as well as threads per inch, the real difference lies in diameters (major and minor) along with the crest and the root of the threads. The threads of both, NPT and NPTF are designed differently, with the NPTF threads being designed to have a smaller range than NPT threads and interfere with the mating thread. This in turn creates a dry mechanical seal that prevents leakage without the use of a sealant. This happens because the NPTF threads are designed to have interference at the root and crest of the threads not just minor, but also on the major diameter. This results in a leak-proof connection.Conclusion:NPTF L-1 Ring Gages from WESTport Corporation are ideal for measuring the external threads of pipes and/or other equipment and ensuring the said equipment or part in question falls within the said parameters. Using state-of-the-art technology and excellent customer service, we are thoroughly committed to ensuring we retain our status as one of the major quality assurance products and services. WESTport has been servicing industry worldwide since 1989 and is an ISO 9001 and ISO 17025 accredited manufacturer of quality assurance products.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Here's an Overview of Our NPTF L-2 Ring Gages
by WESTport Corporation
Introduction:NPTF L-2 Ring Rages are used in conjunction with NPTF L-1 Rings, where it is used to inspect the wrench engagement threads of a coupling and the taper of the external threads. They are manufactured as per the ANSI/ASME B1.20.5 standard. WESTport provides a free certfificate traceable to NIST with each ring gage. L2 rings are also called the thick ring and that is used to check the thread element of those threads that have been engaged when tightened with a wrench. They are used in conjunction with the NPFT L1 gages and ensure dimensional compliance of the rings of the equipment or part in question. How They Are Used:The NPTF L-2 Rings are used as a check on taper where its engagement in the L-1 and L-2 dryseal must be within “One and a half” turn of the difference between the basic turn engagement of the ring gages. Basically, you are using the NPTF external ring gages in a similar fashion to pipe plug gages. The only difference is the measurement of the external gage instead of the internal. NPTF L-2 Rings are not just for the second half, but also the required half for the measurement of the fifth, sixth, and seventh threads. The L2 in the name is a representation of the dimension in the thread specification that coincides with the “Wrench Tight Engagement Length”.After the use of NPTF L-2 Ring Gage, a final check involves the use of a plain tapered ring gage, which is also called the NPTF 6 Step which helps in the measurement of the major diameter of the external thread of the part in question. More on NPTF 6 Step Rings:NPTF, along with ANPT (Aeronautical National Pipe Taper) external threads are first graded with NPTF L-1 Ring Gage for the measurement of the first five rings. The gage is hand tightened and the parts being checked are considered acceptable when they come flush to the end of the ring to plus or minus one turn of the unmarked side. The L-1 ring is also called the thin ring which is followed by the thick or the L-2 ring for checking the approximation of the rings or threads from fifth to seventh. With special emphasis on thread tolerance, the 6-step ring is used in the end.Similar to the L1 ring, the L2 ring is also used as per the count of the number of turns that determine the distance traveled by the ring over the object in question. L-1 and NPTF L-2 Rings together inspect the lead, taper, pitch and minor diameter. The face of the rings should not vary more than ½ turn to the relative position of the small end of the pipe and the basic gaging with the use of both L-1 and NPTF L-2. Conclusion:At WESTport Corporation, we have been providing industry world-wide with precision measuring instruments and calibration services since 1989. WESTport employs state-of-the-art measures to ensure all our products comply with the ISO 9001, and ISO/IEC 17025 standards. Moreover, our expanded product line includes (but is not limited to):
Thread and Plain Gages
API Plug and Ring Gages
Taps and Dies
Medical Gages
Spline Gages
Full-service Metrology Laboratories for tool calibration, repair, and onsite services
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
What You Should Know About Our NPTF 6 Step Ring Gages
by WESTport Corporation
Introduction:NPTF 6 Step Ring Gages are used in conjunction with an L1 gage to measure the pitch diameter of a part. The part in question may belong to aeronautical or dry seal parts depending upon its use and application. The use of NPTF 6 Step Rings ensure confirmation of the requirements of the Dryseal while it, itself conforms to the ANSI B22 Standards.More on NPTF 6 Step Rings:As the name states, each NPTF 6 Step Ring Gage is divided into 6 different steps which include:
B
BT
MNT
MN
MXT
MX
The crest of the NPTF Ring 6 Step is used for inspecting the truncation limits and the taper of the major diameter. The steps or notches aforementioned are in relation to the position where the L1 gage is measured (may also include L3 or L2). If a part falls in the minimum range, it must measure between MN and MNT, similarly, if it falls between the basic range, it must measure between the B and BT range. Finally, if it falls in the maximum range, then it must fall between MX and MXT. Besides NPTF, it is also used to measure ANPT for the root-check gage of the threads of the products in measurement. How To Use:The three steps (B, MN, MNT) represent the minimum truncation for the basic minimum and maximum thread sizes whereas the other three (BT, MX, and MXT) represent the corresponding maximum truncation. They are used in a fashion similar to the 6 step plain plug, with the only difference being that the ring is always used with an L1 ring gage where the ring is used to confirm whether the thread crest is within the defined specifications.Difference Between NPT and NPTF:It is still noteworthy that there is a major difference between the thread design of NPT and NPTF, which is why they both have different requirements spelled out in separate ANSI codes. For National Pipe Taper or NPT threads, their requirements are expressed in ANSI B1.20.1 whereas, for National Pipe Taper Fuel or NPTF, the requirements are expressed in B1.20.3.What sets both NPT and NPTF apart is the root and crest of their threads along with their major/minor diameters. Besides that, you will find that both NPT and NPTF have the same pitch diameters, taper-per-inch, and even threads-per-inch. So it seems that the NPTF crest lies right where the parameter requirements of NPT lie, with the only difference being a minor range of thread crest. This is why NPTF requires more assembly and consideration in comparison to NPT. Moreover, the thread roots are also different. They create a mechanical seal when they are tied with the crest of NPTF mating thread at the assembly by deforming, hence earning them the name, dryseal. NPTF 6 Step Rings ensure closer control and confirmation of the necessary standards to form a satisfactory dry seal. Their essential application is to confirm the three zones of the gage overlapping. Conclusion:At WESTport, we provide you with quality that you can trust. We are manufacturers who are ISO 6506, ISO 9001 and ISO/IEC 17025 accredited which means each of our products complies with the strictest industrial standards. Ranging from plain and threaded plug and ring gages to any custom need gage to your blueprint specifications, WESTport is your one stop shop for all your quality assurance needs. We are committed in providing premium quality products in a timely manner with our industry guarantee to beat any competitors price.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Overview of Taper Pipe NPT L1 Ring Gages
by WESTport Corporation
IntroductionTaper pipe NPT L1 Ring gage essentially inspects the hand tight engagement or the functional size of male threads, pipes, or nipples. They have a tolerance of +/- one turn from the small end face of the ring. All NPT gages are made to ANSI/ASME B1.20.1 standards. It is used for measuring the external taper threads where it is screwed onto the threads of the product in question by hand. The thread is considered within the permissible tolerance when the working rings gaging face is at either + or – one turns from being flushed.
More About Taper Pipe NPT L1 Ring GageTaper Pipe NPT L1 Ring Gage comes in two basic styles of screw; Plain Taper and Threaded Taper. We only require the L1 ring gage for the measurement of NPT threaded parts. When it is used, the ring is screwed onto the part from the side of the ring that is marked. It is also called thin ring gage as it only checks the first four to five threads. The L1 also specifies the Hand Tight Engagement Length which refers to the dimension in the thread specification.
The Taper Pipe NPT L1 Ring Gage is meant to be used for general-purpose applications or pipe threads that are to be sealed with sealants or Teflon tape. Furthermore, NPT Threads do not require L2 or L3 checks. They are made in accordance with ANSI/ASME B1.20.1 standard. Taper pipe NPT L1 Ring gage is available in two types similar to the L1 plug gage; Go and No-Go thread ring gages. By means of application, they are very easy to use and are meant to be used by hand. In comparison to L1, the tolerance of NPTF thread is much more closely monitored. However, the purpose of the gages for both the standards remains the same. It ensures correct major diameter class of fit and TPI/Pitch along with special pitch diameters.
At WESTport, we ensure that each threaded ring gage is designed as per the AGD (American Gage Design). Each ring undergoes stringent inspection to ensure it has been precision hand lapped to provide optimum finish and superior accuracy. The final inspection of each Taper Pipe NPT L1 Ring Gage is completed in an environmentally controlled ISO 17025 laboratory.
PrecautionsIt is worth noticing that despite being manufactured with the highest standards, the Taper pipe NPT L1 Ring gage is still a precision tool which is why it needs the utmost care similar to any other tool of such nature. It is used by technicians, engineers, machinists, and Quality Assurance inspectors to ensure a part is made as per defined criteria. Given that it is a hand-operated tool, it is vital that it must be used with caution and diligence. WESTport Taper pipe NPT L1 Ring gage is an effective and easy-to-use tool that has markings for easy identification and is available in a variety of metric sizes. It is a highly accurate and a reliable tool that ensures fast and easy testing.
ConclusionWESTport Taper pipe NPT L1 Ring gages comes with a Free NIST certificate of accuracy. With each product, you also avail yourself of the free technical support from our highly qualified engineers that have a collective experience of over 100 years.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Overview of Taper Pipe NPTF 6 Step Plug Gages
by WESTport Corporation
Introduction
Taper pipe NPTF 6 step plug gage is used in conjunction with L1 plug to inspect the profile of the internal threads or crest truncation. In other words, its purpose is to measure the pitch diameter size of the essential components of the dry seal. It ensures conformance to dry seal requirements because to get an accurate measurement, it is vital to determine the distance from the L1 gage to the part.
More About Taper Pipe NPTF 6 Step Plug Gage
The 6-steps plug gage is used for testing the root or crest of the product thread in question. Since the three zones of the gage are overlapping, we need six steps for measurement. These six steps are as follows:
MX
MXT
B
BT
MN
MNT
How Does It Work?
If the result of the L1 gage indicates that a part falls in the minimum range, then it must fall between B and BT on the Taper pipe NPTF 6 step plug gage. If the part lies in the basic range, then it must fall between B and BT on the Taper pipe NPTF 6 step plug gage. Finally, if a part lies in the maximum range, it must fall between MX and MXT on the Taper pipe NPTF 6 step plug gage.
Taper pipe NPTF 6 step plug gage is required by the NPTF class 2 threads. It is also known by another name which is Crest-and-Root Truncation Gage. Taper pipe NPTF 6 step plug gage is not threaded, rather, it has six steps grounded into it. The tool is used by inserting it into the hole and then reading the pairs which tell us the high and low limits of the three aforementioned conditions.
This extra check is required by the class 2 threads. These gages are designed to the specifications of the Bureau of Standards Handbook H-28 and ANSI Standards B1.20.3 and comply with MIL-P-7105 Military Standards.
Conclusion
Taper pipe NPTF 6 step plug gage is essential for the measurement of the Crest-and-Root Truncation. Having no threads of its own, it has 6 steps that help in the identification of the thread in either minimum, basic, or maximum condition. They help us in gaging the internal diameter of holes that have been drilled into parts or machines. They are an essential tool for every quality control agent, engineer, machinist, or inspector to get an idea of the characteristics of the part in question.
These measuring methodologies are essential and prevent the employment of difficult methodologies for measurement that may be more time consuming or simply not implementable for everyone. Based on that, a part is either accepted or rejected. At WESTport we offer a wide range of the highest quality precision tools, taps and dies, gages, and full-service ISO 17025 metrology laboratories for tool calibration, repair and onsite services. We are continuously improving our services and products to maintain our position as a global leader in our industry.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Taper Pipe NPTF L3 Plug Gage Overview
by WESTport Corporation
Introduction
Taper Pipe NPTF L3 Plug Gage is used for the inspection of the L-3 length of the engagement for taper and wrench tight. What makes NPTF gages different from NPT gages is that they are considered dry seal pipe threads. They are also called relationship gages which are used for inspecting the taper coupling and wrench engagement of the internal threads or couplings. Taper Pipe NPTF L3 Plug Gage is used in conjunction with NPTF L1 gages hence the name “relationship gage”.
Use
When internal threads are gaged, Taper Pipe NPTF L3 Plug Gage is one of the three main members used where the Taper Pipe NPTF L3 Plug Gage is used to checking the threads that will be engaged at the stage of wrench tightening. Since the gages are different in terms of dimension, it is vital that they must not be interchanged from one another.
NPTF vs. NPT
The primary difference is in the name, then there is a major difference of no sticking medium used like Teflon tape or pipe dope between the two threads in NPTF. NPTF gages are designed to bear a high critical crest tolerance which is why they are commonly inspected with a smooth 6 step plug or ring gage. The gage is used in conjunction with the NPT L1 gage that helps in establishing the tolerance of the product in question (whether the tolerance is min, nominal, or max.)
The L3 in the name of Taper Pipe NPTF L3 Plug Gage refers to the need for a secondary inspection which may be required on the said threads for which the L3 plug is used. Do note that the plug is used for the inspection of the internal threads whereas ring gages are used for the inspection of external threads. Both L1 and L3 plugs are used on threads that are not plated. As such, it is imperative that the gage must not move 0.5 turns (+/-) from the position of the L1 gage. Gages that are plated have a different tolerance.
Precautions
It is vital that the Taper Pipe NPTF L3 Plug Gage must be treated with diligence as a precision tool as any type of mishandling or misuse, or forced use can cause unwanted deformities or nicks. This can compromise the integrity of the gage hence the measurements. Also, the gage must never be forced into a part that is under check. Moreover, keep the gage separate and never cram it with other tools as it may damage the threads of the gage.
When you are done with the use of the tool, it is advised that you should oil or grease the tool to protect it from rust. Finally, if Taper Pipe NPTF L3 Plug Gage is to be shipped over long distances, store it in a separate container with insulation to prevent it from being damaged.
Conclusion
Taper Pipe NPTF L3 Plug Gage is a part of class 2 gages that are used specifically for measuring the crest and threads. The plugs themselves can only be checked with a master thread plug which is why it is advised to keep a spare. Production units with regular and excessive use of Taper Pipe NPTF L3 Plug Gage are advised to have several spares at hand along with a master thread plug to regularly check on wear and tear of their Taper Pipe NPTF L3 Plug Gage.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
Taper pipe NPTF L1 Plug Gage Overview
by WESTport Corporation
Introduction
The Taper pipe NPTF L1 plug Gage, also called relationship gage are considered dry-seal pipe threads. Essentially, Taper pipe NPTF L1 plug Gage is used for the inspection of the pitch diameter of the hand tightened L1 length of any engagement. The NPTF part stands for “National Pipe Taper Fuel” where their requirements are spelled out in ANSI B1.20.3.
NPTF vs. NPT
Comparatively speaking, both, the Taper pipe NPTF L1 plug Gage and the NPT version will have identical taper-per-inch, threads-per-inch, and pitch diameter. What is different is their crest and roots of threads as well as their major and minor diameters.
Though NPTF threads crest is well within the required parameters of NPT, they still have a smaller range in comparison. Where NPT threads are considered general-purpose pipe threads, NPTFs are reserved for more critical applications. In a sense, both are designed to screw together and that much is simple enough, but where NPT requires a “seal” to be truly leak-proof, NPTF doesn’t.
Both NPT and NPTF standards are strikingly different in terms of threads as even the L1 gage requirements both have a difference of ½ in. size-wise. They are not interchangeable which is where the Taper pipe NPTF L1 plug Gage comes into play. The NPTF threads require more assembly for size check which is not possible with the NPF plug gage. Only a Taper pipe NPTF L1 plug Gage can check NPTF threads.
More About Taper Pipe NPTF L1 Plug Gage
Taper pipe NPTF L1 plug Gages are specifically designed for inspecting the functional thread and pitch diameter for the components with internal threads. The L1 indicates that Taper pipe NPTF L1 plug Gage belongs to class 1 thread gages for a functional check of taper deviations and continuation of thread beyond the L1 length of engagement. Being an L1 plug, the Taper pipe NPTF L1 plug Gage inspects the hand tight engagement of an internal thread or couplings as well as the functional size.
At WESTport, all Taper pipe NPTF L1 plug Gages are manufactured as per ANSI/ASME B1.20.5 and come along with a Free NIST certificate of accuracy. They are designed with hardened steel or similar materials which prevent the degradation of the threads. Moreover, these gages are designed with recessed minor thread diameter for safe functionality. The ergonomic handle provides a maximum comfortable grip. Due to the reduced thread start diameter design, it ensures easy insertion of the gage.
Conclusion
The Taper pipe NPTF L1 plug Gages have tolerance of one turn (+/-) from either the small end face of the ring or notch on the plug and it falls between one of the following sets of notches:
MN & MNt
B & Bt
MX & MXt
The notches are in relation to from where L1 gets measured.
At WESTport, you can expect to buy top quality Taper pipe NPTF L1 plug Gages with quality you can trust. With an extended line of products pertaining to Quality Assurance Products and Services, we are at the forefront of serving the industry as leaders in precision tools and related services.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
The Taper pipe NPTF L1 plug Gage, also called relationship gage are considered dry-seal pipe threads. Essentially, Taper pipe NPTF L1 plug Gage is used for the inspection of the pitch diameter of the hand tightened L1 length of any engagement. The NPTF part stands for “National Pipe Taper Fuel” where their requirements are spelled out in ANSI B1.20.3.
Overview of Taper Pipe NPT L1 Plug Gages
by WESTport Corporation
Introduction:
Taper pipe NPT L1 Plug Gage is a piece of versatile measuring equipment that is used to check the integrity of the internal threads to ensure they meet the required standard precisely. As a type of measuring tool, they need to be sourced from reliable manufacturers to ensure the accuracy of measurement every single time. Also called Go No-Go Plug Gages (more on this later), the engagement with the internally threaded part must be done with delicate force.
A Reliable Tool For Test:
As a hand-operated tool, you need to ensure a smooth engagement or you risk damaging the threads. Standard industry practice is to give the Taper pipe NPT L1 Plug Gage three revolutions while inspecting the threads of an object. For instance, if you are measuring the threads of a nut, use the Taper pipe NPT L1 Plug Gage and give it three complete rotations. If the threads are clean, you will find that it goes all the way. If it becomes jammed or stops, stop turning immediately as the threads of the nut have obstructions and hence failed the test.
Uses:
Taper pipe NPT L1 Plug Gage is used by quality inspectors, manufacturing engineers, technicians, and machinists for the inspection of thread components and their precise calibration. They are an essential part of any quality control process to ensure the threaded components are made with the required calibration and are free of any obstruction.
Types:
Taper pipe NPT L1 Plug Gage are available in several types including:
Go Plug Gages – A hand-held single-ended gage that has a handle and pin, which is very precisely machined for accurate verification of the dimensional tolerance of a threaded hole. Go Plug Gages are offered with No-Go Plug gages as they are both used in combination to determine whether a hole falls under the acceptable limits or not. It helps in the testing of the “minimum dimensional limit” of a threaded hole which is the representation of the “maximum amount of remaining material on the part under inspection”. If a Go Plug Gage fits into a hole, it is acceptable, if not, then the piece must be discarded.
No Go-Plug Gage – It is used for the validation of the maximum dimensional limit of a threaded hole. This directly corresponds to the “minimum acceptable amount of remaining material” that should be on the part under inspection. If the No-Go Plug Gage doesn’t fit into the hole, it means that the hole diameter is “below” the acceptable limit. If it does fit, it means that the hole diameter is above the acceptable limit. The only acceptable condition is if Go Plug Gage fits and No-Go Plug Gage doesn’t fit.
Go No-Go Plug Gage – This is a combination of both Go Plug Gages with one on each side. It speeds up the inspection process and simplifies its use. The sides are either labelled or color-coded for their identification but the visual difference is also quite obvious.
Advantages:
A Taper pipe NPT L1 Plug Gage is simple and easy to use
A WESTport Taper pipe NPT L1 Plug Gage is marked with pitch diameter for easy identification
WESTport Taper pipe NPT L1 Plug Gage are available in a variety of metric sizes
A WESTport Taper pipe NPT L1 Plug Gage is highly accurate
WESTport Taper pipe NPT L1 Plug Gage ensures fast testing and ensures easy hand operation
Conclusion
WESTport Taper pipe NPT L1 Plug Gage is available in a variety of styles and over a wide range of measurements. WESTport stands proud as a manufacturer of quality assurance products with a commitment to client satisfaction and the provision of reliable products as an industry leader.
Written by WESTport Corporation. All rights reserved. Any reproduction is strictly prohibited.
WESTport Taper pipe NPT L1 Plug Gage is available in a variety of styles and over a wide range of measurements. WESTport stands proud as a manufacturer of quality assurance products with a commitment to client satisfaction and the provision of reliable products as an industry leader.
3 Ways Your Thread Gages Can Sustain Damage
by WESTport Corporation
Threaded fasteners play a vital role in the construction of a wide range of products. Without accurate thread sizing, a fastener's ability to provide a secure connection is compromised.
Manufacturers rely on thread gages to check fastener specifications and ensure the integrity of all threaded fasteners leaving their facility. Your thread gages are designed to be durable, but they may sustain some damage over time.
If you know how thread gages can sustain damage, you will be equipped to identify faulty thread gages before they create serious problems in the future.
1. Abrasions
One of the most common ways that a thread gage can sustain damage is through contact with the fasteners it is measuring. A fastener is either threaded through or into the thread gage. The threading process can create friction that causes abrasions to form on the interior surface of the thread gage.
Abrasions have the potential to alter the profile of the thread gage, making it impossible to produce an accurate reading when using the damaged thread gage to take measurements.
Be sure that you inspect your thread gages often for evidence of abrasions and replace damaged gages quickly to preserve the integrity of your fasteners.
2. Expansion
Many of the thread gages used in modern manufacturing facilities are made from steel. Steel is a metal alloy that offers great strength and durability, but it does have a tendency to expand over time.
The molecules within a steel product can start to relax once the steel is put into use. Environmental factors like temperature and humidity can influence the rate at which steel expands.
You want to ensure that you are using your thread gages in a controlled environment. Fasteners should only be tested in temperature-controlled settings, and thread gages must be stored in a temperature-controlled space to prevent any damage caused by expansion.
3. Burrs
The dimensions of a thread gage must be exact if you want to ensure that your fasteners meet strict design specifications. Anytime one metal product comes into contact with another, it's possible for burrs to form.
Burrs are the result of contaminants that have cut their way into the surface of your thread gages. A burr can make it impossible to obtain an accurate measurement using your thread gage, and this could result in a decline in fastener quality.
Inspect all thread gages used in your facility often to ensure burrs don't cause threaded fastener problems in the future.
To learn more about thread gages or to replace your worn-out ones, contact a supplier.
Thread Gages: What To Know
by westportcorp Admin
Working inside an industrial facility, you come into contact with all types of machines and tools. You may work daily with milling machines, hydraulic cylinders, or laser-cutting machines. However, most, if not all, industrial facilities also use tiny components and tools for daily work, such as screws and gages. The gages you use to measure the individual "threads" on different screws are important; without them, it would take longer to get nuts, bolts, and screws to work together without problems. When dealing with them, think about these gage issues.
Using Proper Type
There may already be thread gages in your facility, even if you don't know one gage from another. Measuring screw threads with the incorrect type can produce inaccurate information. Ring gages are generally put to work when screw turn-per-inch details are required, while pitch diameter information is best determined by a plug gage. Familiarize yourself with the different types and learn how they're used so you can ensure your own results are correct.
Monitoring Gage Condition
Gages wear down like all the other machines and tools in your facility. Purchasing and keeping a so-called master plug can allow you to monitor and test gage conditions so that you can replace the objects when they're no longer calculating correctly.
Watching for Corrosion
Metal pieces like gages should always be protected against corrosion whenever possible. This means that you and others must remain vigilant about wiping down wet gages and venting the facility well so that humidity isn't a problem. You should also be wiping the gages periodically with oil-based wax. You may want to examine the market for gages that already have some anti-corrosive qualities so that you don't have to constantly concern yourself about rust.
Stocking Extra Gages
Your employees or co-workers are likely to need the same kinds of gages that you're using. Ensure that you have an accurate feel for how many gages of each type are being used on the floor every day and ensure that sharing isn't always necessary. This prevents work from slowing down and ensures no one is doing guesswork that could easily be eliminated with the right gage in hand.
Training People
Like yourself, many of your co-workers or employees may not be well-versed in gage practice and use. Hold short training sessions to introduce people to these tools and explain how they improve the work and output that happens in your facility.
These tips should help your thread gages last, but you can ask a thread gage provider like WESTport any questions you have about them.
Tips for Maintaining Industrial Thread Gages
by westportcorp Admin
Thread gages are important tools that are used in industrial settings to measure screw threads and calibrate gages properly. When your company invests in thread gages, it is natural to want them to last for as long as possible. While thread gages do not require a lot of maintenance, there are several things that should be done to keep them in good condition to ensure that they last a long time and can take accurate measurements and make the right calibrations. If you're ordering new thread gages, use the following tips to take care of them.
Keep the Thread Gages Clean
Keeping your company's thread gages clean can help extend their lifespan and ensure that they work properly as needed. Thread gages should never have extended contact with dirt and oil, as they can corrode the surface of the thread gage. This includes the oils on the skin, so make sure that anyone who uses a thread gage washes his or her hands beforehand. After calibration, the thread gage should be cleaned with a quality solvent that removes oil and dirt and then carefully wiped dry.
Store in a Dry, Cool Area
Since thread gages are used to make precise measurements, it is important that there are no changes to its size. Thus, it is important to keep thread gages stored in a cool, dry area where they will not be exposed to heat or sunlight since these things can cause the metal of the thread gage to expand and then contract when it cools down. It is best to store thread gages on a clean piece of cloth in a container and then place the container in a cool spot.
Train Inspectors and Operators in How to Use and Care For Thread Gages
When new thread gages are purchased for your company, it is a good idea to offer a refresher course in using and maintaining thread gages, so all inspectors and operators understand what to do. Proper training can help ensure that no thread gages are ruined due to improper use or not keeping the gages in the right condition.
Keep Thread Gages Properly Labeled
Since thread gages are available in different sizes, it is very important that each one is clearly labeled. If a thread gage is not labeled, it can be used for the wrong inspection or calibration, which can lead to the thread gage being damaged in the process. For more information, contact a company like WESTport.
Tips for Properly Using Thread Gages
by westportcorp Admin
If your industry relies on incredibly precise measurements and components that are assembled with mathematical certainty, it's important that you invest in tools that will allow you to achieve those goals. Purchasing a reliable set of thread plug gages is a great way to constantly verify that your components will fit together as designed, but the tools themselves could be at risk if you're not careful to use them properly.
Below, you'll find a few suggestions that should help you maintain your thread plug gages for reliable and consistent usage. Following these tips is a great way to make sure that you receive accurate measurements every time and can put you in a position to generate reliable results that you know your customers will always be able to count on.
Proper Force Application
Finding the right balance of force when you use your thread plug gages may feel like a trial and error system, but it's an incredibly important task that you should be sure not to pass up.
If you apply too much pressure, your gages could damage the threaded connection they're attempting to measure. On occasion, damage to the gages themselves may occur, leaving you struggling to determine if your readings are as accurate as you want them to be.
Professionally constructed thread plug gages will be sure to fit snugly into a threaded hole without any force or cajoling necessary.
One good way to make sure you don't accidentally end up misapplying force is to only have the gage available that is specifically designed to fit into a specific slot. This way, there's no risk of picking up and improperly sized tool and forcing it where it doesn't go, and you can be sure that your tools and your inventory will both remain strong and reliable.
Full Length Measurements
Some of the biggest stresses on the tips of your thread plug gages come in the insertion and removal process. If your attempts to expedite your checking process involve you using one gage many times in rapid succession, you may be more likely to cause structural damage to the gage and, simultaneously, receive inaccurate measurements. This method can also leave you vulnerable to manufacturing deficiencies which may appear further down a threaded shaft.
Be sure to use your thread plug gages to measure the full length of a threaded surface if at all possible. Some connection points are designed to be shallow and thus won't be able to accept the full gage, and in those cases, it's important to follow the suggestions above about proper force. When available, however, using the full surface of your gage may be the best way to receive accurate readings.
Utilizing Both Ends
Both the "go" and "no go" ends of your thread plug gage fulfill a vital role in verifying the strength and usability of a given component. Putting too much repetitive stress on one end of the gage, as mentioned above, can put you in a position where it quickly wears down. Even with proper storage, you may find yourself with a damaged gage that suddenly risks the integrity of your operation.
Rather than settling for substandard results, checking both threads and rings with both ends of your thread plug gage will help guarantee repeated results that allow for customer satisfaction in every component. Rather than processing returns and new runs, you can be confident that your manufacturing process will be successful the first time.
The experts at WESTport Corporation will help guarantee you have access to the precise gage that will meet your manufacturing needs. Relying on our expertise is the first step in securing your manufacturing process for many years to come.
3 Reasons Why Calibration of Your Measuring Instrument is Important
by westportcorp Admin
In contemporary times, we are surrounded by technology. Our entire world revolves around it, without which none of our work seems to be possible. Accuracy becomes the most important factor when it comes to using machines as the reliability of production totally depends on the advanced technology of the machines. For this purpose, it becomes indispensable to look for the specifications of the measuring tools used to check the precision and accuracy.
Numerous precision measuring tools are used to ensure that the machines serve us with the correct data. These instruments need to be accurate enough on which one can rely on taking decisions and performing tasks. Due to this reason, calibration of measuring tools are done to assure that the measurements are appropriate and deliver correct information.
What is Calibration?
A process of juxtapositioning between a standard measurement and one which is used for measuring is termed as calibration. It configures an instrument, providing assurance that the result delivered is appropriate.
When it comes to checking the precision of instrument through calibration, it should be 10 times the accuracy of the measuring device that is being compared with standard one. If there arises a case where measurements don’t meet expectation to that of the criteria, then with the help of calibration it is adjusted for achieving particular specifications.
Why is Calibration Important?
It serves us as a guarantee that tool which is used for the measurement is meticulous. For better understanding, we brought you few more reasons that would evidently explain its paramount value.
No Manufacturing Errors, No Cost
Sometimes, large manufacturing industries may face some flaws in the production. Consequently, the cost of it rises. Though defects would be small, their costs prove to be the high burden on the manufacturers. It would not only be expensive in the form of resources, but also as a waste of time. It can be avoided through calibration of measuring instrument that verifies if it delivers an appropriate result or not.
Calibrating tools and gauges will evidently reduce the risk for attaining any possibility of production defects. But, ensure that the sensors which are used for its monitoring are appropriate in this process. However, laying hands on the correct calibrating tools would serve your purpose in the best way and it can be done by buying it from a trustworthy supplier such as Penn Tool Co. For gaining detailed information, you can explore penntoolco.com and get your desired products.
Safety
It goes without saying that when every functioning of the measuring instruments is verified under the process of calibration, it keeps all the processes safe. All the devices and machines which are used to produce products ensures its safety through this process.Certification
Certification
The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine
The accuracy of measuring device deteriorate with time fleets. And this wear and tear of the machine are occurred due to several factors affecting it. Therefore, it becomes imperative to look for the safety of it, which can be made possible by calibrating measuring tools proficiently. However, it can be said that certification of the machine is maintained through calibration.
Now since you are introduced to the paramount importance of calibrating instruments, it is upon you whether or not to consider these points in your manufacturing process. Besides, it is for sure that this verification process won’t harm the production in any way.
What You Need to Know About Go and No-Go Thread Gages
by Robert Forbes
Threaded holes and shafts can be found on many manufactured products in today's consumer market. In order for products to function properly, strict thread tolerances must be kept.
Thread gages are commonly used to help measure the characteristics of a threaded hole or shaft.
Two of the most common types of thread gages in use today are the go and no-go gages. These two gages can be used in tandem to help improve the quality of your threaded products.
Go Thread Gage
The primary purpose of the go thread gage is to measure the mating size of external threads. The go gage is screwed onto the threaded item to check the largest diameter of each individual thread.
A go gage can also be used to determine if the unthreaded flank is long enough to ensure proper function. Using a go thread gage is simple. You simply screw the go gage onto the threaded item.
If the thread tolerances are in line with your specifications, you will be able to screw the go gage up the full length of the threaded area by hand without using any significant force.
If you are unable to complete the screwing process with relative ease, the threaded item doesn't meet parameters and must be discarded.
No-Go Thread Gage
No-go thread gages are used in much the same manner as their go gage counterparts. A no-go thread gage has fewer threads than a go gage. This reduction in threads is due to the fact that the no-go gage isn't designed to screw up the full length of a threaded item.
Instead, the no-go gage shouldn't be able to complete more than a few rotations when used. This will ensure that the pitch diameter of the external threads on your threaded item do not fall below a set minimum.
Keep in mind that force should not be used when you are measuring thread tolerances with a no-go gage. The use of force could cause serious damage to both your threaded product and your no-go gage.
Access to thread gages makes it easier for manufacturing companies to determine if their threaded shafts and holes meet design specifications.
Take the time to check your gages against a marked standard in order to ensure that your go and no-go thread gages remain accurate at all times. Extensive use can cause a thread gage to deteriorate, which compromises the accuracy of their results.
For more information, contact a thread gage supplier.
Mistakes You Don't Want Happening When Using Any Type of Thread Gage
by Robert Forbes
If you're going to be using thread gages to analyze pitches on different things, such as screws, then you want to be careful with these instruments. You'll have a better time using them over the years if you know about these mistakes to avoid.
Not Washing Hands Properly Before Using Gage
Thread gages may look really durable and most of them are, but they can become flawed if contaminants get on them. It's your role to keep this from happening and that starts with how you wash your hands. You need to put together a proper hand-washing protocol before any thread gage is picked up.
This is the most effective way to keep contaminants — such as oil and dirt — from getting on the gages and preventing them from satisfying their intended role. Thorough hand-washing with strong chemicals can keep you out of trouble with this potential issue.
Not Utilizing Maintenance Training
Thread gages may seem like simple components, but they do have to be maintained in a lot of different ways. You don't want to forgo maintenance training just because you think you know how to care for them correctly. That could cause thread damage.
You should utilize maintenance training with thread gages even if you feel like you know what care steps to perform. Then you can add to your existing knowledge and keep your thread gages better protected over the years. If you have workers that will be using thread gages, you want them using this maintenance training as well.
Not Caring About Precision
One of the most important factors of using any type of thread gage is precision. You need to have it in order to check fasteners or openings with threads correctly. If you don't care about precision and just let it fall by the wayside with your thread gages, then they won't do their job and you'll run into a bunch of future issues.
Maintaining precision with your thread gages should always be a top priority and you can do this in a lot of ways. For example, cleaning and lubricating your thread gages will help them maintain their precision.
Any time thread gages are relied upon, knowing how to care and use them will help you get the most out of these instruments. Part of this involves learning about pitfalls that can happen with thread gages, regardless of size and materials. Then you'll be fully prepared to maintain the amazing qualities that thread gages have.
How to Purchase the Thread Gages You Need for Your Industrial Business
by Robert Forbes
Industrial equipment bears a heavy burden each day. This machinery relies on several moving parts, all of which play a role in their efficiency and productivity. Thread gages are one of the most important types of parts that you'll need to familiarize yourself with so that you can carry out your processes. This article will teach you all about thread gages, what they do, and how you can get the best service from them.
What exactly are thread gages and what do they accomplish?
A thread gage is a tool that measures and assesses the thread of the industrial screws that you use. Since the thread is responsible for creating the force required to do work, this gage is an essential piece of the puzzle for your industrial machinery. They allow you to make the right decisions for your assembly line, so that you get the desired output, make informed decisions with your workflow, and keep your factory or industrial plant as cost-effective as possible.
Thankfully, thread gage tools are easy to use, so you can count on a significant return on investment whenever you purchase and use them.
What types of thread gages do you need?
Now that you know why thread gages are an essential part of the industrial process, it's time to contact a company that can sell you the best options. The types of thread gages are distinguished based on a lot of factors, such as size, coating needs, and the type of industry that you work in. Some examples of thread gage classes include 2G, 2C, 3G, and 4C. Get to know the different hole locations, and figure out what type of metal screws or attachments you deal with on a regular basis. Understanding the type of work that your factory does on a regular basis will inform the type of gage that you need so that you make the most informed purchase possible.
How can you purchase and care for your thread gages?
Contact some professionals that sell thread gages so that they can steer you in the direction of the best products. Get a headcount for how many professionals you staff, and how many work shifts they take part in on a regular basis. This will let you know how many thread gages you need and whether or not you can get a discount by purchasing more. Make sure your workers are trained to use them correctly so that you can get the best output from them. Take time to care for them over the years by avoiding extreme temperatures, keeping the thread gages clean, and getting them inspected on a regular basis.
Let these tips help you so that you can purchase whatever thread gages you need. Reach out to a thread gage supplier for more information.
Working With Thread Gauges? 4 Things You Need To Do
by Robert Forbes
Thread gages are used for a variety of different industrial operations. They may be a small piece of equipment, but they are a really important piece of equipment. If you want to get a decent lifespan out of your thread gages, you need to consider the following tips.
#1: Be Careful with Temperature Exposure
Thread gauges are a very precise tool, and to remain that level of precision, they have to be taken care of properly. Thread gauges are made from very specific metals, and those metals can expand and contract when exposed to either extremely hot or extremely cold temperatures. That is why it is important to store your thread gauges at the temperature recommended for that type of metal. When using your thread gauges, you also want to keep them at the right temperature when using them so that they operate properly.
#2: Keep Them Clean
As a very precise tool, it is important to keep your thread gauges clean. Even a little thread can be damaging to your thread gages. A little dirt or thread that gets trapped in your thread gauge can have a direct impact on the ability of your gauge to do its job.
With a thread gauge, it is important to keep it clean. You will want to keep it clean when you are storing it and when you are using it. It is important to clean the gauge with gloved hands, as even the oils on one's hands can interfere with the gauge's overall performance.
#3: Keep the Gauge Well Lubricated
It is also essential to keep the thread gauge, when it is in operation, well lubricated. It needs proper lubrication to avoid developing corrosion. It also needs proper lubrication to keep the thread gauge and all the parts that it is connected to working properly. When choosing lubrication, be sure to choose one that works with the type of metal your gauge comprises.
#4: Keep it Calibrated
Finally, you are going to want to make sure that your gauge is calibrated properly. You should check the gauge's calibration when installing it and then test out the calibration over time. You are going to have to recalibrate the gauge over time as it wears down. The manufacturer should provide you with a schedule that will let you know when you should calibrate the gauge and at what point it should be replaced.
To get the best performance from your thread gauges, you need to keep them stored in a climate-controlled environment and avoid exposure to extreme temperatures. You need to keep them clean and well lubricated for optimal performance. You also are going to want to calibrate the gauge regularly. Following these and other care instructions from the manufacture will Yenni Morganallow you to get the best performance out of your thread gauges.
Tips for Purchasing Thread Gages
by westportcorp Admin
Industrial equipment and supplies matter a lot when you're trying to get the performance you deserve from your equipment. With so much money at stake with your operation, you would do well to look for the parts that'll help you with each process. One of the most valuable parts you is the thread gauge. When you invest in some quality thread gauges, you'll notice improvements in your machinery and get more productivity out of your industrial business altogether.
Utilize these when purchasing some thread gauges in order to maximize on your industrial equipment use.
Research the specific type of thread gauge you need for your work
Since there are lot of thread gauges on the market, it's important that you know exactly why you're purchasing them. Thread gauges are parts that let you assess the pitch of the part that you are working with. This way, you'll get better performance out of your work and improve your productivity since you aren't always having to stop and make measurements.
There are certain thread gauges suited for your industry, which is why you'll want to do your research until you find the one that'll keep you productive. Lay the groundwork for your purchase with your research and you'll be more likely to enjoy ease of use with the part while also getting the right size and the ideal coating. Some of the thread gauge options you'll want to consider include taperlock, trilock and screw thread gauges.
When you know what you are hoping to get out of your thread gauges, it'll be helpful to you as you shop.
Work with a parts company that can sell you the ideal thread gauge
Do your due diligence when shopping around for the contractors that will sell you the thread gauges. It's not just a matter of finding a company that has the part that you need; make sure that they have a deep inventory to help you order as many thread gauges as you need.
Some sizes you might want to look into include 5/16-18 UNC, 7/8-9 UNC, and many others. When you source your parts accordingly, it'll be easier for you to find the parts that are best for your industrial company. Of course, you should also do business with a parts provider that you know has incredible customer service, so that you enjoy your experience working with them.
Consider these tips and reach out to a company like WESTport to get the most from your thread gauge purchase.
Care Steps for Thread Gages
by Robert Forbes
The pitch is the distance between a fastener's threads. A gage aids in correctly identifying screws or bolts that will be used for fastening purposes and can prevent the purchase of materials that won't be the proper size for an application that is going to involve securing two or more materials together. Proper use and storage are essential in preventing inconsistencies in the manner in which a thread gage works.
Clean And Dry A Gage
A thread gage may possess an oblong shape, a series of holes, and printed markings. Thread gages are typically constructed of metal. The markings and the metal are susceptible to damage, especially if this type of tool is left in a moist area or is being stored near a work area that is going to require the use of heavy materials and sharp tools.
If moisture is left on a gage's surface, corrosion may lead to the integrity of the metal being compromised. Dirty substances and gouges can alter the manner in which a measurement is taken, resulting in errors and difficulty with using a gage.
Before and after each use of a gage, an end user should ensure that the tool is clean and dry. Gloves should be worn while cleaning the tool since the oils on the skin can affect the cleanliness of a gage.
Prevent Rust And Store A Gage
During the use of a gage, metal components should never be forced through the holes that run along a gage's surface. Upon completing a fastener analysis, a user should inspect both sides of a gage. A rust preventative material may have been applied to the tool when it was manufactured.
A thin wax coating will eventually wear down, resulting in the need for another application of an anti-rust material. Rust inhibitors include sprays, gels, and waxes. A spray should be applied in a ventilated area. Both sides of a gage should be treated and plenty of drying time is needed.
For a gel or a wax, an inhibitor can be brushed on or a gage can be dipped into the product. If a dipping method is used, a lint-free cloth should be used to remove excess gel or wax. Once the inhibitor has dried, a gage can be stored in the factory bag that the product came in or a plastic bag that seals. A gage should always be stored in a dark, dry area.
For more information, contact a thread gage supplier.
Why You Should Use a Thread Gage During the Quality Control Process
by Robert Forbes
There is a good chance that your company already uses some sort of quality control process to verify that your products are properly made and assembled before you send them off to your customers. However, although you might use other tools and equipment to perform quality control, and although you might think that your company does a good job with quality control overall, there might be some steps that you are missing. For example, using a thread gage during the quality control process is a good idea. If you aren't using one already, you should consider doing so for the reasons below and more.
Make the Process Faster and Easier
The employees who work in your company's quality control department probably work hard to ensure that the products are up to your company's standards. They might have a lot of responsibility since they might have to review and assess multiple different things while they are performing their checks. If you can make things a little bit easier for them, you probably want to do so. If employees are able to check fasteners quickly with a thread gage, this can simplify their jobs by just a little bit, which is something they are sure to appreciate.
Thread gages can also help you speed up the quality control process since employees will be able to perform checks on fasteners a lot more quickly. Since speeding up the quality control process can help you get your products shipped out more quickly, this can make the use of thread gages worthwhile.
Make Sure Products Are in Good Shape
Thread gages make it possible for your employees to ensure that fasteners are secured as they should be in a more effective manner. This is a great way to verify that products are in good shape and ready to ship out. Plus, it makes it possible for employees to check for this without having to screw in fasteners by hand, as that can cause stripping and other issues.
As you can see, if you manufacture and check products that have screws or other fasteners, but do not already use thread gages during the quality control process, then you might need to make this simple change. This should be a quality control step that is easy to implement, and it's something that can benefit your company for the reasons above and more. Contact a thread gage supplier for more information.
Investing in Thread Gages for Your Business
by Robert Forbes
Threaded components can be critical parts for many of the products or other items that your business may manufacture or sell. Unfortunately, mistakes or problems with these components can lead to major performance problems, and this could drive customers away from your business's products. Luckily, thread gages can be invaluable tools in helping businesses manage this part of their operations.
Appreciate The Role That Thread Gages Will Be Able To Play With Your Business's Operations
Assessing whether the threading is correct can be a critical role for any business that works with components that have been threaded. These devices will allow for the threading to be accurately measured to ensure that it is the correct size for your needs. Without one of these tools, it could be exceedingly difficult for your workers to be able to effectively inspect these parts in a timely manner. However, one of these tools will allow your employees to easily conduct this evaluation in a matter of minutes.
Ensure The Thread Gages Are The Correct Size For Your Needs
There can be significant variation in the measurements of the threading types that are commonly used. This can lead to individuals needing to make sure that the thread gages that they are buying for their expertise will be able to accurately measure the threading that their items will have. For businesses that will have various types of threading to assess, it can be advisable to purchase an adjustable thread gage. This can provide your workers with the versatility that is needed to measure all of the types of threading that they may have to work with on a daily or regular basis. Due to the importance of the threads accurately fitting the threading, you should make sure that you know the exact measurements of the threading that your products or items will use when ordering these gages.
Periodically Inspect Your Thread Gages
As with any other tool that is used for precise measurements, individuals that are regularly using thread gages will want to ensure that these devices are being properly maintained. Otherwise, it could be more difficult for workers to get accurate readings while using these tools. This is particularly important for adjustable thread gages as they will have mechanical components that will need to be lubricated to keep them working smoothly. Some of these gages may also need to be periodically adjusted to ensure that they are giving accurate measurements. Luckily, these maintenances steps will be fairly simple for you to do, and they can significantly extend the lifespan of your thread gages.
Look for thread gages that will work for your business needs.
Buying Thread Gages for Your Business
by Robert Forbes
There are times when your workers may encounter screws, and they may not be sure as to the actual measurement or gage of the screw's threading. This makes it harder for them to know whether these screws will be suitable for their needs. However, thread gages allow them to easily and accurately assess the type of screw that they have encountered.
Do All Thread Gages Have Mechanical Parts?
Individuals will often only be familiar with complex mechanical thread gages. These are extremely space-efficient tools that are useful for workers that will spend much of their time in the field or away from the company. However, there are also thread gages that are designed as single sheets of thin metal or vinyl. While these tools will be somewhat larger, they will be more reliable as a result of a lack of moving parts.
How Will Your Employees Use The Thread Gage?
The way that your employees use the thread gage depends on the type of gage that you have chosen to buy for them. For those with mechanical gages, it is likely that there will be either an adjustable tool that can be placed around the thread to measure or a series of different thread gages in various sizes so that you can find the one that fits. However, you have a thread gage that is simply a sheet of vinyl or metal, the employees will only have to place the screw in these holes to determine the one that fits the threading the best. While these thread gages can be simple to use, they will typically have a more limited range of potential sizes that they can accommodate.
Will It Be Difficult To Store The Thread Gages?
During the times when your workers are not actively using the thread gages, they should be kept in a safe location so that there will not be a risk of these gages bending or warping in a way that makes them less reliable. Additionally, mechanical thread gages need to be kept in a dry location. Otherwise, they are at a far greater risk of developing corrosion or other problems that could prevent them from being effectively used. For thread gages that may be used in the field or other fairly rough conditions, it can be advisable to also clean the thread gages on a regular basis so that any dust or dirt is removed from moving components.
Contact a local industrial equipment supplier to learn more about thread gages.
What's The Difference Between GO And NO-GO Thread Gages?
by Robert Forbes
If the products you manufacture contain threaded shafts or holes, then you need to make quality checks to ensure that these spaces are the right size for their fittings. If a hole is too small or too big to take its bolt, for example, then you have a problem.
Thread gages are a simple solution here. These devices screw or plug into the hole or shaft to help you check its size to make sure it meets the standards you set for the product. Often, gages use different sizing techniques, known as GO and NO-GO, to do this. What's the difference?
What Does a GO Thread Gage Do?
If you need to check that a fixing will fit exactly into a hole or shaft, then a GO thread gage does this job for you. You insert this kind of gage into the space to see how it fits.
If your size and dimensions are exactly right, then the gage will fit in the hole precisely. It will screw in relatively easily. It will fill the space from both a width and length perspective without feeling too loose or too tight.
If your space isn't the right size, the gage won't work. If the hole is too big, the device won't stick in place; it might move around or not fill the space completely. If the space is too small, the gage won't go in easily. You might have to use too much force to insert it or it might not go in at all.
What Does a NO-GO Thread Gage Do?
While a GO thread gage is supposed to fit into its size of hole, a NO-GO gage gives you a different way of checking dimensions. This kind of gage shouldn't fit into the hole or shaft. If it does, then you have a problem.
So, you might be able to fit the NO-GO gage into the beginning of the space. It might even make a couple of turns. At this point, however, the gage shouldn't go any further. This helps you check slightly larger spaces that you might not easily notice on a GO gage.
If a NO-GO gage goes in too much or all the way, then you know that your space is too big. It doesn't meet your specifications.
While some gages have a GO end and a NO-GO end, others work separately. To find out which kind of device best suits your products, ask thread gage suppliers like WESTport for advice.
Things to Consider When Searching for Thread Gages
by Robert Forbes
Thread gages come in handy when you have to figure out a pitch of something with a threaded design. If you're about to buy this device in order to perform these actions regularly, then be aware of these things.
Manufacturing Environment
Where your thread gages are manufactured really does matter in getting high-quality gages that you can trust to work great for a long time. A manufacturer's environment that is climate-controlled and enclosed is ideal because then contaminants don't have the chance to end up in the thread gage's makeup.
You'll then know exactly what the gage is made of, whether it's steel or steel with chrome, and can benefit from the material's properties like you're hoping to.
Whereas if contaminants ended up in the thread gage's compositional makeup because the right environmental standards weren't observed, you may get entirely different characteristics that make the gage less predictable from a functional and longevity standpoint.
Inspection Certificate
Before any thread gage is sent off to your location, you want proof that a final inspection was performed by the manufacturer responsible for making it. Then there won't be an opportunity for defects to get past the manufacturer before they send over the gages you've ordered.
Inspections will help you spot signs of damage, be it scratching, warping, or missing threads. If you get inspection results from a manufacturer showing there were no issues prior to the thread gage being shipped, then you can look forward to a flawless product that helps you measure pitches accurately and without complications.
Breakdown Resistance
If you want to put off replacing the thread gages for a long time, then put a lot of emphasis on the breakdown resistance of the gages you plan on ordering. You want thread gages capable of wearing effectively over time and still performing great after being used in your operations for years and years.
Materials that are durable and manufacturers with high-quality standards both can lead to a greater breakdown resistance. You then won't be put in the position of second-guessing the durability of your thread gages when they arrive. Rather, you can use them over and over in all kinds of environments.
Buying thread gages for pitch measurements can be a fairly simple process so long as you study up on how these gages are designed and work. Once you finish, you can shop with a particular mindset knowing what to get.
For more information, contact a thread gage supplier.
3 Ways Your Thread Gages Can Sustain Damage
by Robert Forbes
Threaded fasteners play a vital role in the construction of a wide range of products. Without accurate thread sizing, a fastener's ability to provide a secure connection is compromised.
Manufacturers rely on thread gages to check fastener specifications and ensure the integrity of all threaded fasteners leaving their facility. Your thread gages are designed to be durable, but they may sustain some damage over time.
If you know how thread gages can sustain damage, you will be equipped to identify faulty thread gages before they create serious problems in the future.
1. Abrasions
One of the most common ways that a thread gage can sustain damage is through contact with the fasteners it is measuring. A fastener is either threaded through or into the thread gage. The threading process can create friction that causes abrasions to form on the interior surface of the thread gage.
Abrasions have the potential to alter the profile of the thread gage, making it impossible to produce an accurate reading when using the damaged thread gage to take measurements.
Be sure that you inspect your thread gages often for evidence of abrasions and replace damaged gages quickly to preserve the integrity of your fasteners.
2. Expansion
Many of the thread gages used in modern manufacturing facilities are made from steel. Steel is a metal alloy that offers great strength and durability, but it does have a tendency to expand over time.
The molecules within a steel product can start to relax once the steel is put into use. Environmental factors like temperature and humidity can influence the rate at which steel expands.
You want to ensure that you are using your thread gages in a controlled environment. Fasteners should only be tested in temperature-controlled settings, and thread gages must be stored in a temperature-controlled space to prevent any damage caused by expansion.
3. Burrs
The dimensions of a thread gage must be exact if you want to ensure that your fasteners meet strict design specifications. Anytime one metal product comes into contact with another, it's possible for burrs to form.
Burrs are the result of contaminants that have cut their way into the surface of your thread gages. A burr can make it impossible to obtain an accurate measurement using your thread gage, and this could result in a decline in fastener quality.
Inspect all thread gages used in your facility often to ensure burrs don't cause threaded fastener problems in the future.
To learn more about thread gages or to replace your worn-out ones, contact a supplier.
3 Tips To Remember When Buying Thread Gages
by westportcorp Admin
If it's time for you to purchase thread gages to use for industrial purposes, then you will probably want to remember these three points during the purchasing process. After all, when you look at all of the different thread gages that are available for you to purchase, you might find yourself feeling more than a little overwhelmed. These tips should help point you in the right direction and help you purchase thread gages that are right for your company and its needs.
1. Choose the Appropriate Sizing
Sizing is important when you're buying thread gages. For them to work properly, they'll need to be the right size. Luckily, you can typically choose from thread gages that are measured in inches or that are measured using the metric system. They are also available in many different sizes. You should not find it too difficult to find thread gages that are an appropriate fit.
2. Look Into Different Finishes and Coatings
Thread gages come in different finishes, so you can choose a metal that will work well for your company's use. You can also often purchase them with different coatings, too. Take the time to look into the finishes and coatings that are available. You'll want to choose one that works well for your needs; for example, if your thread gages are going to be used or stored in a moist environment, you will need to look for a finish or coating that is resistant to corrosion.
3. Avoid Going Too Cheap
By design, thread gages should be high-quality and durable. However, some are made a lot better than others. You might want to save money on parts for your business, so you could be thinking about purchasing some of the cheaper thread gages that you have found. However, if you go too cheap on your thread gages, you might find that they are not very well-made. This means that they might not hold up well when they are being used, and they might not last very long in the long run. Although there is nothing wrong with looking for a good deal, you may want to spend just a little more than the bare minimum so that you can purchase thread gages that will hold up well and last a long time.
Purchasing thread gages doesn't have to be as boring, stressful, or overwhelming as it might seem, particularly if you follow the advice above so that you can purchase the thread gages that you need.
For more information, you will want to contact a company like WESTport.
Three Reasons Why You Need All Kinds Of Thread Gauges In Your Industrial Maintenance Toolbox
by westportcorp Admin
There are metric thread gauges, standard measurement thread gauges, Imperial thread gauges, and thread gauges just for nuts. When you have a toolbox full of tools, and you work in an industrial setting, you should have all the possible thread gauges you can buy. Here is why.
Machinery and Fasteners from Around the World in Your Plant
A lot of industrial plants have machines manufactured in other places around the globe. This means that there are all kinds of fasteners in these machines, and when it comes to replacing a fastener, you are going to need to test a screw, a bolt, or a nut with the correct thread gauge. You cannot possibly do so if you do not have all the possible thread gauges in the possible sizes available to you. Second-guessing the correct size and type of measurement only results in fasteners that will not fit, or worse, fasteners that slide in and out of position every time a machine moves or vibrates.
You Cannot Measure a Hex Nut's Threads with a Bolt/Screw Gauge (and Vice Versa)
A nut thread gauge is made to fit inside the opening of the nut while trying to fit the nut by screwing it onto/over the gauge. You cannot use the same sort of gauge to measure the threads of a screw or bolt. Conversely, the "teeth" of a bolt/screw gauge will not fit inside a nut, so the nut cannot be measured with a bolt/screw gauge.
People Often Lose or Misplace Tools
Despite the fact that you would carry these tools in your toolbox at work, you may still lose or misplace your gauges. If that happens, it is nice to know that you have some backup options, and that you have additional gauges in your toolbox that you can try and can use. Having all different types, sizes, and measurement types provides you with enough options that if you occasionally lose or misplace a gauge, you have others that you can try.
Stock Up
Companies that sell these gauges will help you stock up on every gauge you do not have, and then some, if you choose. Most gauges are quite inexpensive in terms of cost, which means that you really do not have much of an excuse not to buy them. You would probably spend less than $50 and definitely less than $100 on all of the possible gauges available.
For more information, contact a company like WESTport.
Thread Gages: Consider These Details
by westportcorp Admin
Industrial facilities are filled with metal parts, pipes, machines and other large objects that likely demand the attention of everyone indoors. However, smaller pieces like screws, nuts and thread gages (or gauges) also require attention. Thread gages are particularly important, because they're used to ensure that the screws or nuts you're manufacturing or using will be able to keep sheet metal, equipment panels and other things in place. Therefore, to keep thread gages functioning well, consider these gage suggestions.
Use Appropriate Type
Of course, a thread gage only works on the components it's meant to work with. For example, if you're attempting to determine whether there are enough threads on a screw, a ring gage should be used to calculate TPI (turns per inch). If you need to double-check pitch diameter to verify the sizes of the parts you're working with, you'll need a simple plug gage.
Because work may require multiple gages for a particular task, ensure that multiple gages are always kept at every workstation. In fact, you may require that each workstation has a set of gages on hand, at all times, that includes different kinds of gages, so that workers need not step away to get the tools they need.
Look for Rust
Thread gages are susceptible to rust, just like any other metal tool. Therefore, you may want to think about cleaning and wiping gages with oil-based waxes and ensuring that they are not exposed to water. Store the gages carefully in closed boxes. Encourage good airflow throughout the facility and monitor the condition of the gages regularly.
Test with Master Gage
Something often overlooked is testing with a master tool. The master gage exists to test many kinds of gages to ensure that they are still accurate. This is important; gages, like all equipment, can become less accurate, and that could prove to be problematic for the nuts and screws being handled. Periodically testing gages and keeping a log of when testing occurred is useful.
Train Employees
You may think your employees may already know how to use gages. Nevertheless, ensure that they're trained about how best to care for gages, use them and test them. That way, faulty habits from past employers won't affect the gage-related work they perform for you.
Gages and other components deserve attention as much as the huge machines on your work site. These suggestions can focus your attention on these tools so they're always working well.
Factors for Buying and Using Thread Plug Gages
by westportcorp Admin
Any time that you are interested in getting the most out of your industrial equipment and supplies, you'll need to shop around and find the best maintenance tools. In this regard, a thread plug gage is one of the most important tools that you can invest in. When looking to get the most out of your industrial work, this tool will come in handy. In this regard, take advantage of the following tips so that you can learn about buying and using a thread plug gage for sale.
#1: Look into the different types of thread plug gages for sale
When you are setting out to buy this type of tool, it is critical to know what the market has in store. First of all, consider the equipment that you will be working on to see if there are any specific recommendations on the type of tool you should use. There are a number of different thread plug gages for sale, to include thread snap gages and ring gages. The more you understand about these different types of tools, the easier it will be for you to start shopping around with the best manufacturers.
#2: Learn to use the tool to the best of your ability
As you get more familiar with using thread plug gages, it becomes important that you continuously improve your skill and comfort level. Always take advantage of any training and continued education, so that you get the best performance possible. There are a lot of things you should know about getting the best thread plug gage performance, to include remaining aware of circumstances like pitch diameter, chip groove size, thread fit and sensitivity. You should also make sure that your workplace is as safe as it can be whenever using these tools.
#3: Purchase the best possible models
Chances are high that you will find a brand that you feel most comfortable with. Shop around between the different models, until you choose the best tool for the job. Make sure that any tool you select has high wear resistance, ability to maneuver along different surfaces and that they are manufactured to current standards and certifications. By making sure you find the right thread plug gage for sale, you'll have a great chance to repair and maintain your equipment accordingly.
Factor in these tips so that you can get what you need out of your industrial equipment tools and maintenance. For more information, contact companies like WESTport.
What are Thread and Plug Gages Used for?
by westportcorp Admin
If you are interested in engineering and manufacturing, you may have heard of thread and plug gages, but weren't really sure what they were used for. While you may have been eager to create products using CAD/CAM devices, these gages are used to make physical inspections for fasteners (e.g. screws, nuts, bolts). You can use gages to make sure that these fasteners fit nicely together. Take a look at how these tools are used and how tolerant they are to wear and tear.
Thread Gages
Thread gages—also known as pitch gages—are used to check the pitch of a thread (the helical structure) on a screw or a working piece's hole. However, the word "pitch" can be a little misleading. Instead of referring to the height of these threads, the pitch is referring to the the number of threads per inch or centimeter and how close they are to one another.
There are different thread gages on the market: some look like rods while others look almost like pocket knives. The ones that look like rods are sometimes called go-no-go instruments. That's because one end of the gauge will have a GO end and a NO-GO end. The GO end should fit cleanly into a nut, while the NO GO end should be stopped by the nut.
The ones that look like pocket knives have various blades. Each blade has a triangular serration that will correspond with differences in pitch.
Although both tools don't give you exact measurements, they will allow you to roughly figure out the right pitch and see if a screw will fit fairly cleanly with another threaded material.
Plug Gages
While thread gages check the helical structures of a working part, plug gages check whether or not a given dimension (like a hole) is too large or small. These tools look like rods and also have a GO end and a NO-GO end. Again, if the hole has correct dimensions, then the GO end should enter easily while the NO-GO end should be stopped.
Tolerances of Both
While Gages are often made of steel, that doesn't mean they are impenetrable. You may want to look for products that have tungsten-carbide coats or extra plating to make sure they are more durable.
Even with increased durability, threaded gages should never be forced into a part with too much rotational force—a couple of turns should be sufficient. If the GO end isn't fitting into the hole, clearly the pitch isn't correct. If you use too much rotational force, you could damage the gage.
Also, both threaded gages and plug gages are subject to a phenomenon called galling, or col-welding, where surfaces are placed under pressure and began to expand, causing a nut and bolt to permanently weld together! You can prevent galling from occurring by making sure that your gages are well lubricated with oil. You should also look for triple-cold stabilization, which means that the gages have been frozen and thawed and can withstand galling. Lastly, look for any debris that has stuck to your gages. Tiny chips from burred materials can actually adhere to the surface of gages and cause warping and galling. For more information, contact companies like WESTport.
Screws May Be Simple Machines, But They Aren't Simple
by westportcorp Admin
When you look at a screw as you are putting together that piece of flat-pack furniture that you just bought from that huge box store, you might think that the screw is pretty simple, but it really isn't as simple as you might think.
Simple Machine
A screw is actually one of the classical machines that have been around for centuries. The screw itself is a force multiplier, which means that it takes the force that you put into it and increases it. A screw also takes the rotational force that you put into it and changes it. As you turn the screwdriver, the screw rotates and it turns into linear motion, which means that the screw goes forward. That's what makes the screw a simple machine, but that's not all that goes into the screw. There's also the thread.
Thread
The thread is the ridge that runs in a spiral around the body of the screw. There are all kinds of measurements and information that go into making that thread work for any application. The thread can run so that turning the screw to the right will tighten it up, or it can be reversed so that you have to turn left to tighten the screw. However. most screws turn to the right, which makes the mnemonic righty tighty, lefty loosey work so well. Most screws are also a single start screw. That means that there is only one thread that runs from the base to the top of the screw. Those are the most common type of screw out there. There are also double start screws. With these screws, there are two threads that run around the cylinder of the screw.
Screw Thread Measurements
When it comes to measuring the threads on the screws, there are two important measurements to know. Those are pitch and lead. The lead of a screw is the amount of distance that the thread travels around the screw through one whole rotation, so if you were to draw a straight line down the screw, the lead would be the distance the thread would travel from that line until that line comes back to the starting point again. The pitch of the screw is the distance between crests of the thread. In a double start screw, the lead would still be measured on only one thread at a time, but the pitch would be counted from crest to crest, no matter which start the crest is from.
That screw that you are hoping will hold your flat pack furniture together isn't as simple as it may look, but it will work, no matter what.
A Look at Common Gages Used in Mechanic Engineering
by westportcorp Admin
Watching a mechanical engineer work with their repertoire of tools can be quite fascinating, especially if you have a keen interest in mechanical processes. One of the smaller tool types you will see an engineer reach for the most while they work are various forms of gages. Gages are used for all kinds of different measuring purposes, and there about as many gages out there to learn about as there are types of major hand tools. Take a peek at some of the types of gages you will see a mechanical engineer use while they are working on various tasks.
Thread Gages
Thread gages are pretty interesting in their design, and you may not know it if you were holding one in your hand. Some thread gages fold into themselves like a pocket knife, and others for larger measuring practices come in sets. These gages have a set of measuring devices on them that are designed to slip between the threads of a piece that has threads bored in the shaft, such as a screw or a bolt. A mechanical engineer may pull out a thread gage to measure the distance between threads on a bolt to ensure it is going to seat properly in a bored hole, for example.
Ring Gages
Ring gages, sometimes referred to as circular gages, have a telltale ring shape. These gages serve several different purposes, but they are almost always used to measure the circumference of an object that is shaped like a cylinder. For example, if a mechanical engineer is working on a piece of metal pipe and needs to quickly check its diameter, they may grab a ring gage, slip it over the pipe, and get a quick look. These gages are far more efficient and accurate than using standard measuring methods and tools, such as tape measures.
Depth Gages
Depth gages are tools used to measure the precise depth of a piece. For example, a depth gage may be used if a mechanical engineer is trying to determine the exact depth of an indentation in the head of a screw to best determine what bit should be used to maneuver it. Depth gages often come in sets, and some of them have telescoping heads that can be extended into a piece with a measurement reference along the side. However, depth gages can also be in sets with each gage being an exact depth.
For more information about the aforementioned gages, reach out to an industrial equipment and part supplier near you.
Blog
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Calibration & Repair Services
- Thread Gage Calibration Mistakes to Avoid
- A Guide to Maintaining All of Your Industrial Equipment
- Maintaining Your Precision Instruments
- How to Properly Care for and Handle Precision Measuring Instruments
- PRACTICAL TIPS FOR CLEANING AND MAINTAINING YOUR THREAD GAGES PROPERLY
- Purchasing Some New Thread Gages? 3 Tips to Keep Them in Good Condition
- Hardness Testing Products
- Precision Gages
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Thread Plug Gages
- Factors for Buying and Using Thread Plug Gages
- 3 Tips for Using Your Thread Plug Gauge Accurately
- How Thread Plug Gauges Avoid BNC Connector Installation Mistakes
- Caring for Your Thread Plug Gages
- What are Thread and Plug Gages Used for?
- Which Thread Ring Gage is best for my production inspection needs?
- Thread Ring Gages
- Air Gages
- British Thread Gages
